2005 FORD SUPER DUTY brake fluid

California Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. Certain fluids contained in vehicles and certain
products of components contain or emit chemicals known to the State
of California to cause cancer and birth defects or other reproductive
harm.
Your new diesel engine will feel, drive and function somewhat differently
than a gasoline engine. Therefore it is very important that you read and
thoroughly familiarize yourself and others operating the vehicle with this
guide.
This guide will acquaint you with the 6.0L Power Stroke diesel engine. It
provides recommendations on engine care and operating procedures. For
complete vehicle information, also refer to theOwner’s Guideincluded
with the vehicle. It also describes equipment and gives specifications for
equipment that was in effect when this guide was approved for printing,
and should be considered a permanent part of the vehicle.
Some aftermarket products may cause severe engine and/or
transmission damage. There are various manufacturers offering
devices to increase turbocharger boost, exhaust brakes to
increase stopping/hauling capacity or other such devices to
increase the power/torque of the Power Stroke engine. Many
owners’ past experience with these products has been very poor.
Severe powertrain damage may result from the use of these
aftermarket products which will not be covered by the Ford
warranty.
Ford may discontinue models or change specifications without any notice
and without incurring obligations.
IMPORTANT NOTICE
Ford vehicles are suitable for producing ambulances only if equipped
with the Ford ambulance preparation package. In addition, Ford urges
ambulance manufacturers to follow the recommendation of theFord
Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book
(and pertinent supplements) and theQualified Vehicle Modifiers
Guidelines. Using a Ford vehicle without the Ford ambulance
preparation package to produce an ambulance voids the Ford warranty
and could result in elevated underbody temperatures, fuel
Introduction
Introduction
2

STARTING THE ENGINE
Read all starting instructions carefully before you start your vehicle.
For temperatures below 32°F(0°C), the use of the correct grade engine
oil is essential for proper operation.
If your vehicle is equipped with a manual transmission,make sure
the parking brake is set fully before you turn the key. Depress the clutch
pedal and place the gearshift in the neutral position. The clutch must be
fully depressed in order to operate the starter. Do not press the
accelerator during starting.
If your vehicle is equipped with an automatic transmission,ensure
the gearshift lever is in P (Park) and the parking brake is set before you
turn the key. Do not press the accelerator during starting.
Cold weather starting
When operating in cold weather, use a minimum of 45 Cetane Diesel fuel
or use Cetane Index improvers from a reputable manufacturer.
Do not crank the engine for more than 30 seconds as starter damage
may occur. If the engine fails to start, turn the key to 3 (OFF) and wait
30 seconds before trying again.
Do not use starting fluid, such as ether, in the air intake system
(see air cleaner decal). Such fluid could cause immediate
explosive damage to the engine and possible personal injury.
Note:Do not add gasoline, gasohol or alcohol to diesel fuel. This
practice creates a serious fire hazard and causes engine performance
problems.
1. Turn the key to 4 (ON) without
turning the key to 5 (START).Do
not start the engineuntil the
glow-plug pre-heat indicator
turns off.
3
2
1
5
4
Driving
Driving
12

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
E-Series
1. Windshield washer fluid reservoir
2. Automatic transmission dipstick
3. Engine oil filler cap
4. Secondary fuel filter assembly
5. Power steering fluid reservoir
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air filter assembly
The Fuel Conditioner Module (FCM) is located on the driver-side of the
vehicle next to the transmission case.
Maintenance and Specifications
Maintenance and Specifications
27

F-Super Duty/Excursion
1. Automatic transmission dipstick (if equipped)
2. Engine oil fill
3. Engine oil filter
4. Engine-mounted fuel filter assembly
5. Engine coolant reservoir
6. Brake fluid reservoir
7. Clutch fluid reservoir (if equipped)
8. Underhood relay box
9. Battery (dual batteries shown)
10. Power steering fluid reservoir
11. Air filter assembly
12. Engine oil dipstick
13. Windshield washer fluid reservoir
Maintenance and Specifications
28

Company’s specifications, and we stand behind them. Maintenance parts
installed at your Ford or Lincoln Mercury dealership carry a nationwide,
12 months, 12,000 mile parts and labor limited warranty. Your dealer can
give you details.
Value Shopping for Your Vehicle’s Maintenance Needs
Your dealership recognizes the competitive landscape of maintenance and
light repair automotive services. With factory-trained technicians, and
one-stop service from routine maintenance like oil changes and tire
rotations to repairs like brake service, check out the value your Ford and
Lincoln Mercury dealers can offer.
WHICH MAINTENANCE SCHEDULE SHOULD YOU FOLLOW?
Owner Checks and Services
Refer to Mileage Intervals for Additional Checks and Services
Certain basic maintenance checks and inspections should be performed
by the owner or a service technician at the intervals indicated. Service
information and supporting specifications are provided in the Owner’s
Guide.
Any adverse condition should be brought to the attention of your dealer
or qualified service technician as soon as possible for the proper service
advice. The owner maintenance service checks are generally not covered
by warranties so you may be charged for labor, parts or lubricants used.
Maximum Oil Change Interval:
Normal Schedule: 7,500 miles or 6 months, whichever occurs first.
Special Operating Conditions: 5,000 miles, 6 months or 200 hours of
engine operation, see appropriate schedule.
Check every month:
•Check function of all interior and exterior lights
•Check tires for wear and adjust air pressure (including spare tire)
•Check engine oil level
•Check windshield washer fluid level
•Check and drain fuel filter/water separator
Check every six months:
•Check lap/shoulder belts and seat latches for wear and function
•Check that externally-mounted spare tire is tight (see Owner’s Guide)
General Owner’s Information
52

•Check power steering fluid level
•Check washer spray, wiper operation and clean all wiper blades
(replace as necessary)
•Check parking brake for proper operation
•Check and lubricate all hinges, latches and outside locks
•Check and lubricate door rubber weatherstrips
•Check and clean body and door drain holes
•Check safety warning lamps (brake, ABS, air bag, safety belt) for
operation
•Check cooling system fluid level and coolant strength
•Check battery connections and clean if necessary
•Check clutch fluid level, if equipped
Multi-point Inspection
In order to keep your vehicle running right, it is important that you have
the systems on your vehicle checked regularly. This can help identify any
potential issue before there are any problems. Ford Motor Company
suggests the following multi-point inspection to be performed at every
scheduled maintenance as the way to ensure your vehicle keeps running
right.
Multi-point inspection - Recommended at every visit
•Check and top up fluid levels: brake, coolant recovery reservoir,
manual and automatic transmission, power steering and window
washer.
•Inspect tires for wear and check air pressure, including spare.
•Check exhaust system for leaks, damage, loose parts and foreign
materials.
•Check battery performance.
•Check operation of horn, exterior lamps, turn signals and hazard
warning lights.
•Check radiator, coolers and heater and air conditioning hoses.
•Inspect windshield washer spray and wiper operation.
•Check windshield for cracks, chips and pitting.
•Inspect for oil and fluid leaks.
•Inspect air cleaner filter.
General Owner’s Information
53

•Inspect exhaust system and heat shields
•Check wheels for end play and noise
•Inspect and lubricate 4x4 front axle u-joints
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
22,500 miles (36,000 km)
•Change engine oil and replace oil filter
•Perform multi-point inspection (recommended)
•Inspect tires for wear. Rotation recommended for optimal tire life.
•Inspect air filter restriction gauge, replace filter as required
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
30,000 miles (48,000 km)
•Change engine oil and replace oil filter
•Replace engine- and frame-mounted fuel filters
•Change automatic transmission fluid and external filter element
•Perform multi-point inspection (recommended)
•Inspect tires for wear and rotate
•Inspect air filter restriction gauge, replace filter as required
•Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints.
•Inspect engine cooling system and hoses
•Inspect brake pads, shoes, rotors, drums, brake lines and hoses and
parking brake system.
•Inspect exhaust system and heat shields
•Check wheels for end play and noise
General Owner’s Information
55

Date:
Odometer reading:
R.O.#Dealer’s Stamp:
52,500 miles (84,500 km)
•Change engine oil and replace oil filter
•Perform multi-point inspection (recommended)
•Inspect tires for wear. Rotation recommended for optimal tire life.
•Inspect air filter restriction gauge, replace filter as required
Date:
Odometer reading:
R.O.#Dealer’s Stamp:
60,000 miles (96,500 km)
•Change engine oil and replace oil filter
•Replace engine- and frame-mounted fuel filters
•Change automatic transmission fluid and external filter element
•Change manual transmission fluid
•Lubricate 4x4 front hub needle bearings (Excursion only)
•Lubricate 4x2 front wheel bearings, adjust wheel bearings and replace
grease seals (if non-sealed bearings)
•Perform multi-point inspection (recommended)
•Inspect tires for wear and rotate
•Inspect air filter restriction gauge, replace filter as required
•Inspect and lubricate steering linkage, ball joints, suspension,
driveshaft and u-joints.
•Inspect engine cooling system and hoses
•Inspect brake pads, shoes, rotors, drums, brake lines and hoses and
parking brake system.
•Inspect exhaust system and heat shields
•Check wheels for end play and noise
General Owner’s Information
57