2005 FORD RANGER transmission fluid

Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
•Refer to yourScheduled Maintenance Guidefor scheduled check
and change intervals.
•Transmission does not consume fluid.
•Check fluid when transmission is not operating properly or if you see
a leak.
•Fluid level must be checked at normal operating temperature, 30 km
(20 miles) of driving.
To check and add fluid:
1. Drive the vehicle 30 km (20 miles) to reach normal operating
temperatures.
2. If driven in hot weather, city traffic, pulling a trailer, allow
transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly
through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
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8. Remove the dipstick and inspect
the fluid level. Level should be in
the cross-hatched area.
9. If necessary, add fluid in 250ml (1/2 pint) increments through the filler
tube until the level is correct at normal operating temperatures. Refer to
theLubricant specificationssection in this chapter for the correct fluid
type. The use of any other non-approved fluid may cause internal
transmission damage.
10. Fluid can be checked at ambient
temperatures between 10–30°C
(50–95°F). DO NOT ADD fluid until
the transmission is at normal
operating temperatures or the transmission will be overfilled.
Low fluid level
Do not drive the vehicle if the fluid
level is at or below the bottom of
the dipstick.
High fluid level
Fluid levels above the safe range
may cause overheating, shift and/or
engagement concerns and internal
transmission damage. If an overfill
condition occurs, excess fluid should
be removed by a qualified technician.
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Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
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Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCON
AT F5-speed manual 2.65L (2.8
quarts)3
Motorcraft
MERCON
V
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.4L (9.9
quarts)2
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines9.5L (10.0
quarts)2
4x4 vehicles
with automatic
and 3.0L or 4.0L9.8L (10.3
quarts)2
Engine coolant4Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.3 L I4 engine
with manual
transmission10.0L (10.5
quarts)
2.3L I4 engine
with automatic
transmission9.7L (10.2
quarts)
3.0L V6 engine
with manual
transmission14.3L (15.1
quarts)
3.0L V6 engine
with automatic
transmission14.0L (14.8
quarts)
4.0L V6 engine
with manual
transmission13.0L (13.7
quarts)
4.0L V6 engine
with automatic
transmission12.5L (13.2
quarts)
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Fluid Ford Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)64.4L (17
gallons)
Regular cab
(Long wheel
base)76.8L (20.3
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer case
FluidMotorcraft
MERCON
AT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5, 6Motorcraft SAE
80W-90
Premium Rear
Axle LubricantAll (except FX4
Level II)2.4-2.5L (5.0-5.3
pints)
Rear axle
lubricant (FX4
Level II only)
6
Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantFX4 Level II
only2.5-2.6L
(5.25-5.5 pints)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
and MERCON
V are not interchangeable. DO NOT
mix MERCON
and MERCON
V. Refer to theScheduled Maintenance
Guideto determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
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of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
4Add the coolant type originally equipped in your vehicle.
5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
6Add 118 ml (4 oz.) of Additive Friction Modifier XL–3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Rear axleMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant
1
XY-80W90-QL WSP-M2C197-A
Rear axle (FX4
Level II only)Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
1
XY-75W140–QL WSL-M2C192–A
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ItemFord part
name or
equivalentFord part
numberFord
specification
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C159-A
or ESB-M1C93-B
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCON
AT FXT-2-QDX MERCON

Automatic
transmission
(5R44E and
5R55E)Motorcraft
MERCON
V
AT F
2
XT-5-QM MERCON
V
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
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1Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
and MERCON
V are not interchangeable. DO NOT
mix MERCON
and MERCON
V. Refer to yourScheduled Maintenance
Guideto determine the correct service interval.
ENGINE DATA
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Ignition system EDIS EDIS EDIS
Spark plug gap0.049–0.053 inch
(1.25–1.35 mm)0.042–0.046 inch
(1.07–1.17 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression
ratio9.7:19.7:1 9.7:1
VEHICLE DIMENSIONS
Vehicle
dimensionsRegular Cab
Short Wheel Base
(SWB) - inches
(mm)Regular Cab
Long Wheel
Base (LWB)) -
inches (mm)SuperCab)
- inches
(mm)
(1) Overall
length188.5 (4788) 200.4 (5092) 202.6 (5147)
(2) Overall
width69.4 (1762) 69.4 (1762) 70.3 (1785)
(3) Overall
height–4x2/4x465.0 (1652) /
68.5 (1740)66.0 (1677) /
68.4 (1737)66.0 (1676) /
68.7 (1746)
(4) Wheelbase 111.4 (2831) 117.4 (2983) 125.7 (3192)
(5) Track -
Front58.5 (1486) 58.5 (1486) 58.5 (1486)
(5) Track - Rear 57.3 (1455) 57.3 (1455) 57.3 (1455)
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