2005 FORD FREESTAR towing

11. Remove the jack and fully
tighten the lug nuts in the order
shown. Refer toWheel lug nut
torque specificationslater in this
chapter for the proper lug nut
torque specification.
12. Installing the optional wheel
cover or center ornament:
•If equipped with a bolted-on
wheel cover, install the wheel
coverand tighten the five plastic nuts until they click (do not use
power tools on these nuts).
•If equipped wth the center ornament, install the center ornament by
snapping it back into place.
13. Put flat tire, jack and lug wrench away in the proper stowage
locations.
Stowing the flat and full-size tire
Failure to follow these instructions may result in personal injury.
Do not install the flat tire or any full size tire underneath the
vehicle.
Remove tether kit from the jack storage area.
Wagon only:
1. Place tire upright inside the vehicle near the rear of the vehicle with
the valve stem facing the front of the vehicle.
2. Pass the cable retainer through the center of the wheel.
3. Raise the tire and secure both ends of the cable with the wing nut
provided in the tether cable kit, by installing it on the luggage back panel
and turning the wing screw clockwise. You will hear an audible click
when the tire is properly secured.
4. Check that the flat tire is properly secured.
Cargo van only:
1. Remove the perforated section of the vinyl mat in the center floor
area in order to install the wing screw.
2. Using the tether cable kit located with the jack, pass the cable retainer
through center of the wheel.
3. Lay the tire flat and secure the cable with wing screw by installing it
on the wing screw retainer in the floor and turning the wing screw
clockwise. You will hear an audible click when the tire is properly
secured.1
4 3
2 5
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4. Check that the flat tire is properly secured.
Stowing the spare tire
Note:Ifno tireis to be stowed under the vehicle, attach the secondary
(locking) wheel retainer to the primary retainer using cable tie provided.
Make sure to pass the tie through
one of the“loops”on the secondary
(locking) retainer,
then around the primary cable. This
allows the secondary (locking)
retainer to be raised. Do not allow
either retainer to contact ground
while driving.
1. Lay the spare, inflated tire on the ground with the valve stem facing in
the direction specified on the Tire Changing Instructions located with the
jack hardware.
2. Slide the wheel partially under the vehicle and install the secondary
(locking) retainer through an outer hole in the tire, and rotate
one-quarter turn to locked position. Install the primary retainer through
the center of the tire. Pull on the cable to align the components at the
end of the cable.
3.Wagon only:Raise the tire by turning the lug nut wrench clockwise
until the hex nut ratchets.
Cargo van only:Raise the tire by turning the jack extension tool
clockwise with the lug nut wrench until the hex nut ratchets.
The effort to turn the jack handle increases significantly and the spare
tire carrier ratchets or slips when the tire is raised to the maximum
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•Vehicle speeds less than 20 mph (30 km/h), greater than 70 mph (120
km/h) or driving duration less than 10 miles.
•Transporting a heavy load or towing a trailer.
•A different tire was replaced and was not the same brand, type, size,
speed rating, load carrying capacity and DOT code as the other tire on
the same axle.
•System was not reset after tire rotation, air pressure adjustment, a tire
change, wheel alignment or tire balancing.
•System was not reset after the ABS warning lamp illuminates.
The low tire warning feature can be turned off by your dealer.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use chains, it is recommended that steel
wheels (of the same size and specifications) be used as chains may chip
aluminum wheels.
Follow these guidelines when using snow tires and chains:
•Use only cable type SAE Class“S”chains. Conventional link or other
type chains may cause damage to your vehicle’s wheelhouse and/or
underbody.
•These cable type chains should only be applied to the front wheels.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
VEHICLE LOADING–WITH AND WITHOUT A TRAILER
This section will guide you in the proper loading of your vehicle and/or
trailer, to keep your loaded vehicle weight within its design rating
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capability, with or without a trailer. Properly loading your vehicle will
provide maximum return of vehicle design performance. Before loading
your vehicle, familiarize yourself with the following terms for determining
your vehicle’s weight ratings, with or without a trailer, from the vehicle’s
Safety Certification Label and Tire Label:
Base Curb Weight–is the weight of the vehicle including a full tank of
fuel and all standard equipment. It does not include passengers, cargo, or
optional equipment.
Vehicle Curb Weight–is the weight of your new vehicle when you
picked it up from your dealer plus any aftermarket equipment.
Cargo Weight–includes all weight added to the Base Curb Weight,
including cargo and optional equipment. When towing, trailer tongue load
or king pin weight is also part of cargo weight.
GAW (Gross Axle Weight)–is the total weight placed on each axle
(front and rear)–including vehicle curb weight and all payload.
GAWR (Gross Axle Weight Rating)–is the maximum allowable
weight that can be carried by a single axle (front or rear).These
numbers are shown on the Safety Compliance Certification Label
located on the driver’s door or B-Pillar. The total load on each
axle must never exceed its GAWR.
Exceeding the Safety Certification Label axle weight rating limits
could result in substandard vehicle handling or performance,
engine, transmission and/or structural damage, serious damage to the
vehicle, loss of control and personal injury.
Note:For trailer towing information refer toTrailer towingfound in
this chapter or theRV and Trailer Towing Guideprovided by your
dealership.
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GCW (Gross Combined Weight)–is the weight of the loaded vehicle
(GVW) plus the weight of the fully loaded trailer.
GCWR (Gross Combined Weight Rating)–is the maximum allowable
weight of the vehicle and the loaded trailer–including all cargo and
passengers–that the vehicle can handle without risking damage.
(Important: The towing vehicle’s braking system is rated for operation at
GVWR, not at GCWR. Separate functional brakes should be used for safe
control of towed vehicles and for trailers where the GCW of the towing
vehicle plus the trailer exceed the GVWR of the towing vehicle.The
GCW must never exceed the GCWR.
Maximum Loaded Trailer Weight–is the highest possible weight of a
fully loaded trailer the vehicle can tow. It assumes a vehicle with only
mandatory options, no cargo (internal or external), a tongue load of
10–15% (conventional trailer) or king pin weight of 15–25% (fifth wheel
trailer), and driver only (150 lbs [68 kg]).Consult your dealership (or
theRV and Trailer Towing Guideprovided by your dealership) for
more detailed information.
Do not exceed the GVWR or the GAWR specified on the
certification label.
Do not use replacement tires with lower load carrying capacities
than the originals because they may lower the vehicle’s GVWR
and GAWR limitations. Replacement tires with a higher limit than the
originals do not increase the GVWR and GAWR limitations.
Exceeding any vehicle weight rating limitation could result in
serious damage to the vehicle and/or personal injury.
Steps for determining the correct load limit:
1. Locate the statement“The combined weight of occupants and cargo
should never exceed XXX pounds”on your vehicle’s placard.
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2. Determine the combined weight of the driver and passengers that will
be riding in your vehicle.
3. Subtract the combined weight of the driver and passengers from XXX
kilograms or XXX pounds.
4. The resulting figure equals the available amount of cargo and luggage
load capacity. For example, if the “XXX” amount equals 1,400 lb. and there
will be five 150 lb. passengers in your vehicle, the amount of available
cargo and luggage load capacity is 650 lb. (1400–750 (5 x 150) = 650 lb.).
5. Determine the combined weight of luggage and cargo being loaded on
the vehicle. That weight may not safely exceed the available cargo and
luggage load capacity calculated in Step 4.
6. If your vehicle will be towing a trailer, load from your trailer will be
transferred to your vehicle. Consult this manual to determine how this
reduces the available cargo and luggage load capacity of your vehicle.
The following gives you a few more examples on how to calculate the
available amount of cargo and luggage load capacity:
•
Another example for your vehicle with 1400 pounds of cargo and
luggage capacity. You decide to go golfing. You and your friends average
220 pounds each and the golf bags weigh approximately 30 pounds each.
Is there enough load capacity to carry you, 4 of your friends and all the
golf bags? The calculation would be: 1400 – (5 x 220) - (5 x 30) = 1400
– 1100 – 150 = 150 pounds; yes, you have enough load capacity in your
vehicle to transport 4 of your friends and golf bags.
•A final example for your vehicle with 1400 pounds of cargo and
luggage capacity. You and one of your friends decide to pick up
cement from the local home improvement store to finish that patio
you have planning for the past 2 years. Measuring the inside of the
vehicle with the rear seat folded down, you have room for 12–100
pound bags of cement. Do you have enough load capacity to transport
the cement to your home? If you and your friend each wighed 220
pounds, the calculation would be: 1400 – (2 x 220) - (12 x 100) =
1400 – 440 – 1200 = –40 pounds; no, you do not have enough cargo
capacity to carry that much weight. You will need to reduce the load
weight by at least 240 pounds. If you remove 3–100 pound cement
bags, then the load calculation would be:
1400 – (2 x 220) - (9 x 100) = 1400 – 440 – 900 = 60 pounds; now you
have the load capacity to transport the cement and your friend home.
The above calculations also assume that the loads are positioned in your
vehicle in a manner that does not overload the Front or the Rear Gross
Axle Weight Rating specified for your vehicle on the Certification label
found on the driver’s door.
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TRAILER TOWING
Your vehicle is capable either of towing Class I trailers or up to Class II
trailers when equipped with the optional trailer tow package.
If your vehicle does not have the optional trailer tow package your
vehicle is partially prepped for trailer tow lamp wiring but you will also
need to install electrical kit 3F2Z-15A416-A. This kit contains fuses and
relays to isolate the vehicle lighting circuitry from the trailer lighting and
an adapter wiring harness containing the standard 4-pin trailer plug.
Refer to theTrailer lamps section in this chapter for additional
information. Do not tow above 2,000 lbs. (907 kg) without the
manufacturer-installed trailer tow package.
If your vehicle has the optional trailer tow package it comes with heavy
duty cooling fans, auxiliary transmission fluid cooler, an auxiliary engine
oil cooler (4.2L engine only), heavy duty battery, trailer tow wiring
(including fuses and relays to isolate the vehicle lighting circuitry from
the trailer lighting) and a kit (in a cardboard box) that includes an
adapter wiring harness that contains the standard 4-pin trailer plug.
Trailer towing puts additional loads on your vehicle ’s engine, transmission,
axle, brakes, tires, and suspension. For your safety and to maximize vehicle
performance, be sure to use the proper equipment while towing.
Follow these guidelines to ensure safe towing procedure:
• Stay within your vehicle ’s load limits. If exceeded, cargo should be
removed from the trailer and/or the vehicle until all weights are within
specified limits.
• Thoroughly prepare your vehicle for towing. Refer to Preparing to
tow in this chapter.
• Use extra caution when driving while trailer towing. Refer to Driving
while you tow in this chapter.
• Service your vehicle more frequently if you tow a trailer. Refer to
Special Operating Conditions in the scheduled maintenance guide.
•
Do not tow a trailer until your vehicle has been driven at least 500 miles
(800 km).
• Refer to the instructions included with towing accessories for the
proper installation and adjustment specifications.
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Vehicle towing capability/Trailer hitchrequirement Trailer
Model/
Engine GCWR - lbs
(kg) Hitch type
required Trailer Weight
range - lbs (kg) Tongue load
Van, 3.9L 7000 (3175) Class I
Non-Equalizing
Weight Carrying 0-2000
(0 –907) 10
–15% of TW
(200 lbs. [91
kg] maximum)
Wagon, 3.9L
Wagon, 4.2L 7200 (3266)
Wagon, 3.9L
with trailertow option 8500 (3856)
Class II
Non-Equalizing
Weight Carrying 0
–3500
(0-1588) 10
–15% of TW
(350 lbs. [159
kg] maximum)
Wagon, 4.2L
with trailertow option 8700 (3946)
Do not exceed the maximum loads listed on the Safety Compliance
Certification label. For load specification terms found on the label, refer
to
Vehicle loading in this chapter. Remember to figure in the tongue
load of your loaded trailer when figuring the total weight.
Towing trailers beyond the maximum recommended gross trailer
weight exceeds the limit of the vehicle and could result in
engine damage, transmission damage, structural damage, loss of control
and personal injury.
Preparing to tow
Use the proper equipment for towing a trailer and make sure it is
properly attached to your vehicle. See your dealer or a reliable trailer
dealer if you require assistance.
Hitches
Do not use hitches that clamp onto the vehicle bumper. Use a load
carrying hitch that does not exceed your vehicle ’s capability. See the
Tongue Load section in the trailer towing chart earlier in this section for
range details on a specific trailer load.
Safety chains
Always connect the trailer ’s safety chains to the hook retainers on the
hitch. To connect the trailer ’s safety chains, cross the chains under the
trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
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