2005 FORD F650 front axle

Tire sizeLoad
rangeApproved
rim widthsAxle capacity
Front - lbs.
(kg)/psi (kPa)Rear - lbs.
(kg)/psi (kPa)
12R22.5 H 8.25, 9.0014780 (6704) /
120 (827)27000 (12247) /
120 (827)
245/75R22.5 G 6.75, 7.509350 (4241) /
110 (758)17640 (8002) /
110 (758)
255/70R22.5 H6.75, 7.50,
8.2511020 (4999) /
115 (793)20280 (9199) /
115 (793)
265/75R22.5 G 7.50, 8.2510410 (4722) /
110 (758)19220 (8718) /
100 (690)
275/70R22.5 H 7.50, 8.2513220 (5997) /
125 (862)24700 (11204) /
125 (862)
275/80R22.5 G 7.50, 8.2512350 (5602) /
110 (758)22700 (10297) /
110 (758)
295/75R22.5 G 8.25, 9.0012350 (5602) /
110 (758)22700 (10297) /
100 (690)
295/80R22.5 H 8.25, 9.0014780 (6704) /
115 (793)26440 (11993) /
115 (793)
LUBRICATION AND MAINTENANCE INTERVALS
New vehicles are lubricated at the factory. After the vehicle is placed in
operation, regular lubrication intervals, based on the type of service and
road conditions, should be established. Thorough lubrication at the
specified intervals will insure outstanding life cycle value and will reduce
overall expense.
The lubrication intervals specified should be performed at whatever
interval occurs first, whether it is months, miles (kilometers) or hours.
Only lubricants of superior quality, such as Motorcraft lubricants, should
be used. The use of inferior products will reduce the service life of the
vehicle or result in failure of its components.
Unless otherwise specified, never add lubricant unless it is the same
grade as that which is already being used. If the grade is not known or
not available, drain, flush and refill with new lubricant.
The interval between lubrication periods, oil changes, etc. depends
entirely upon operating conditions. The loads carried, speeds, road and
weather conditions all contribute to the frequency of lubrication periods.
2005 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
211

LUBRICANT SPECIFICATIONS
Component /
Component
vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Non-driving front axle
Eaton-Spicer axle
(generic) - front
axle wheel bearing
oilMultipurpose EP
gear lube of API
GL-5 quality
meeting
MIL-PRF-2105E
specifications
including
synthetic*
lubricants.
(* Do not mix
conventional and
synthetic
lubricants.)SAE 75W:–40°Fto
–15°F(–40°Cto
–26°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-80: -40°Fto
80°F(–40°Cto27°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-90:–40°Fto
100°F(–40°Cto38°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-140:–40°F
andabove(–40°Cand
above)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W140–QL
SAE 80W-90:–15°Fto
100°F(–26°Cto
–38°C)Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant /
XY-80W90–QL
SAE 80W-140:–15°F
andabove(–26°Cand
above )Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 85W-140: 10°F
andabove(–12°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
2005 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
213

Component /
Component
vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Spicer axle - front
axle wheel bearing
oilMultipurpose EP
gear lube of API
GL-5 quality
meeting
MIL-PRF-2105E
specifications
including
synthetic*
lubricants.(* Do
not mix
conventional
and synthetic
lubricants.)SAE 75W:–40°Fto
32°F(–40°Cto0°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-90:–40°Fto
100°F(–40°Cto38°C)Motorcraft SAE
75W-90 Fuel Efficient
High Performance
Synthetic Rear Axle
Lubricant /
XY-75W90–FEHP
SAE 75W-140:–40°F
andabove(–40°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 80W:–15°Fto
70°F(–26°Cto21°C)Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant /
XY-80W90–QL
SAE 80W-140:–15°F
andabove(–26°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 90W: 10°Fto
100°F(–12°Cto38°C)SAE 90 Hypoid Gear
Oil / C6AZ-19580–E
SAE 85W-140: 10°F
andabove(–12°Cand
above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
SAE 140W: 40°Fand
above (4°C and above)Motorcraft SAE
75W-140 High
Performance Rear Axle
Lubricant /
XY-75W140–QL
2005 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
214

Component /
Component
vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford part
name / number
Eaton-Spicer axle,
Spicer axle - Front
axle wheel bearing
grease, tie rod
ends, drag link,
kingpin and
bushingEP2 Lithium
complex-based
moly grease (or
equivalent) GC/LB
NLGI #2
multi-purpose
lithium complex
greaseNote:Eaton-Spicer
and Meritor Easy Steer
axles: With chassis load
on axle, force grease
through thrust
bearings; then with
axle lifted clear of the
floor, force grease
between kingpin and
bushing surfaces.Motorcraft Premium
Long Life Grease /
XG-1-C
Steering
Power steering
fluid changeMERCON
—Motorcraft Mercon
Multi-Purpose (ATF)
Transmission Fluid /
XT-2-QDX
Steering gear Ross
TAS-Output SealGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Steering column
U-joints / slip jointGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Propeller shaft
U-joint GC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Clutch
Release bearing /
shafts / forkGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
2005 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
215

Check every oil
changeOil
change intervals
are as follows:
Power Stroke -
10,000 ;
Caterpillar -
15,000 ;
Cummins -
15,000 (refer to
the Caterpillar
and Cummins
service manuals
for further
instructions and
information)Engine system
Check the engine cooling system - hoses, clamps and protection
Inspect the drive belts
Exhaust system
Inspect the entire exhaust system (including the inlet pipe(s),
muffler(s), outlet pipe(s), clamps and fasteners) for holes,
leakage, breakage, corrosive damage and separation from other
components. Adjust, service or replace with the same or the
equivalent part. (Also a noise emission control service)
Suspension system
Tighten the front and rear spring U-bolts to the specified torque
Driveline and rear axle system
Lubricate the U-joints and the slip yoke
Brake system
Lube the air brake foot control valve, hinge and roller
Inspect the drum brake linings through the inspection holes
Lubricate the brake camshafts (air brakes)
Lubricate the brake slack adjuster (air brakes)
Lubricate rear caliper slide rails
Inspect the disc brake pads and the piston boots (hydraulic
brakes)
Clutch system
Lubricate the clutch release cross shaft and all linkages
Check the clutch fluid
Fuel system
Drain the accumulated water or sediment from the fuel tank(s)
Steering system
Lubricate the steering shaft(s), U-joints and splines when
equipped with grease fittings
Lubricate the front axle spindle pins
Lubricate the steering linkage when equipped with grease
fittings
Grease the power steering gear output shaft
* Coolant protection checks should be made just prior to the onset of freezing
weather, where applicable. If coolant is dirty or rusty in appearance, the system
should be drained, flushed and refilled with the prescribed solution of cooling
system fluid and water. Use only permanent type coolant that meets Ford
specifications WSS-M97B51-A1. See the engine manufacturer’s operating guide for
supplemental corrosion inhibitor specifications.
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
235

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 15 30 45 60 75 90 105 120 135 150
Kilometers (000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check level••••••••••
Park brake relay lever / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output shaft - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
239

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 165 180 195 210 225 240 255 270 285 300
Kilometers (000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay level / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change level••
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
242

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 10 20 30 40 50 60 70 80 90 100
Kilometers (000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid••
Power steering filter - replacement Five years or 50,000 miles (80,000 km)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2005 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
245