Page 3 of 320
Cleaning 262
Maintenance and Specifications 268
Engine compartment 270
Engine oil 273
Battery 278
Fuel information 286
Air filter(s) 299
Part numbers 301
Refill capacities 302
Lubricant specifications 304
Accessories 310
Index 313
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Copyright © 2004 Ford Motor Company
Table of Contents
3
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
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Introduction
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L SOHC V6 engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Power steering fluid reservoir
4. Brake fluid reservoir
5. Power distribution box
6. Battery
7. Engine oil dipstick
8. Air filter assembly
9. Windshield washer fluid reservoir
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4.6L V8 engine
1. Engine coolant reservoir
2. Engine oil dipstick
3. Brake fluid reservoir
4. Power distribution box
5. Battery
6. Power steering fluid reservoir
7. Engine oil filler cap
8. Air filter assembly
9. Windshield washer fluid reservoir
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4.0L Engine
Look for this certification
trademark.
Use SAE 5W-30 engine oil.
Only use oils “Certified For Gasoline Engines” by the American
Petroleum Institute (API). An oil with this trademark symbol conforms
to the current engine and emission system protection standards and fuel
economy requirements of the International Lubricant Standardization and
Approval Committee (ISLAC), comprised of U.S. and Japanese
automobile manufacturers.
To protect your engine’s warranty use Motorcraft SAE 5W-30 or an
equivalent 5W-30 oil meeting Ford specification WSS-M2C929-A.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil according to the appropriate schedule listed in
the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
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3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to theScheduled Maintenance Guidefor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L V8 engine
Air filter element FA-1695 FA-1695
Fuel filter 2C5E-9155-BB 2C5E-9155-BB
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed in theScheduled Maintenance Guideand is essential to the life
and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
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2For spark plug replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 5.0 quarts
(4.7L)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 6.0 quarts
(5.7L)
Fuel tank N/A All 22.5 gallons
(85.2L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
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idle speed control ...................278
lubrication
specifications ..................304, 306
refill capacities ........................302
service points ..................270–271
starting after a collision .........234
Engine block heater .................203
Engine oil ..................................273
checking and adding ..............273
dipstick ....................................273
filter, specifications ........276, 301
recommendations ...................276
refill capacities ........................302
specifications ..................304, 306
Exhaust fumes ..........................203
F
Fail safe cooling ........................285
Flexible Fuel Vehicle (FFV) ....286
Floor mats ...................................95
Fluid capacities .........................302
Foglamps .....................................53
Four-Wheel Drive vehicles .......217
driving off road ...............219, 226
indicator light .........................217
preparing to drive your
vehicle .....................................209
Fuel ............................................286
calculating fuel
economy ............................86, 292
cap ...........................................291
capacity ...................................302
choosing the right fuel ...........289
comparisons with EPA fuel
economy estimates .................295
detergent in fuel .....................291
filling your vehicle with
fuel ...........................286, 291–292filter, specifications ........292, 301
fuel pump shut-off switch .....234
improving fuel economy ........292
octane rating ...........289, 306–307
quality ......................................290
running out of fuel .................291
safety information relating to
automotive fuels .....................286
Fuel - flex fuel vehicle
(FFV) .................................286, 289
Fuses ..................................235, 237
G
Garage door opener ....................66
Garage Door Opener
(see Homelink wireless control
system) ........................................77
Gas cap (see Fuel cap) ............291
Gas mileage
(see Fuel economy) .................292
Gauges .........................................15
GAWR (Gross Axle Weight
Rating)
calculating ...............................193
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................193
H
Hazard flashers .........................234
Head restraints .........................112
Headlamps
aiming ........................................55
bulb specifications ....................57
daytime running lights .............53
flash to pass ..............................54
high beam .................................54
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Index
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