2005 FORD EXPLORER fuel cap

Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it stops.
If the “Check Fuel Cap” indicator comes on and stays on after you start
the engine, the fuel filler cap may not be properly installed. Turn off the
engine, remove the fuel filler cap, align the cap properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
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If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
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On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When theCheck
engine/Service engine soonlight illuminates, the OBD-II system has
detected a malfunction. Temporary malfunctions may cause yourCheck
engine/Service engine soonlight to illuminate. Examples are:
1.
The vehicle has run out of fuel. (The engine may misfire or run poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, theCheck engine/Service engine soonlight should turn off. (A
driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck engine/Service engine soonlight remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If yourCheck engine/Service engine
soonlight is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with theCheck engine/Service engine soonlight on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
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2For spark plug replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 5.0 quarts
(4.7L)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 6.0 quarts
(5.7L)
Fuel tank N/A All 22.5 gallons
(85.2L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
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1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to yourScheduled Maintenance Guideto
determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 4 oz (118ml) of Additive Friction
Modifier XL-3 or equivalent to the rear axle whenever the axle has been
serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification and the API
Certification mark.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only have the API Certification mark and meet the requirements
of Ford specification WSS-M2C929-A (4.0L) or WSS-M2C930-A (4.6L).
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG–4 or XL–5ESR-M1C159-A or
ESB-M1C93–B
Hydraulic brake
fluid and Clutch
Fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
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idle speed control ...................278
lubrication
specifications ..................304, 306
refill capacities ........................302
service points ..................270–271
starting after a collision .........234
Engine block heater .................203
Engine oil ..................................273
checking and adding ..............273
dipstick ....................................273
filter, specifications ........276, 301
recommendations ...................276
refill capacities ........................302
specifications ..................304, 306
Exhaust fumes ..........................203
F
Fail safe cooling ........................285
Flexible Fuel Vehicle (FFV) ....286
Floor mats ...................................95
Fluid capacities .........................302
Foglamps .....................................53
Four-Wheel Drive vehicles .......217
driving off road ...............219, 226
indicator light .........................217
preparing to drive your
vehicle .....................................209
Fuel ............................................286
calculating fuel
economy ............................86, 292
cap ...........................................291
capacity ...................................302
choosing the right fuel ...........289
comparisons with EPA fuel
economy estimates .................295
detergent in fuel .....................291
filling your vehicle with
fuel ...........................286, 291–292filter, specifications ........292, 301
fuel pump shut-off switch .....234
improving fuel economy ........292
octane rating ...........289, 306–307
quality ......................................290
running out of fuel .................291
safety information relating to
automotive fuels .....................286
Fuel - flex fuel vehicle
(FFV) .................................286, 289
Fuses ..................................235, 237
G
Garage door opener ....................66
Garage Door Opener
(see Homelink wireless control
system) ........................................77
Gas cap (see Fuel cap) ............291
Gas mileage
(see Fuel economy) .................292
Gauges .........................................15
GAWR (Gross Axle Weight
Rating)
calculating ...............................193
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................193
H
Hazard flashers .........................234
Head restraints .........................112
Headlamps
aiming ........................................55
bulb specifications ....................57
daytime running lights .............53
flash to pass ..............................54
high beam .................................54
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Parts (see Motorcraft parts) ....301
Pedals (see Power adjustable
foot pedals) .................................71
Power adjustable foot pedals .....71
Power distribution box
(see Fuses) ...............................241
Power door locks ........................99
Power mirrors .............................69
Power point ...........................67–68
Power steering ..........................209
fluid, checking and adding ....298
fluid, refill capacity ................302
fluid, specifications .........304, 306
Power Windows ...........................68
Preparing to drive your
vehicle ........................................209
R
Radio ..............18, 21, 25, 30, 34, 39
Rear window defroster ...............52
Relays ................................235, 244
Remote entry system ...............101
illuminated entry ....................105
opening the trunk ...................102
Reverse sensing system ...........215
Roadside assistance ..................233
Roof rack .....................................97
S
Safety Belt Maintenance ..........134
Safety belts (see Safety
restraints) ..........122, 125–128, 130
Safety Canopy ...................140–141
Safety defects, reporting ..........261Safety restraints ........122, 125–130
belt minder .............................131
extension assembly ................130
for adults .........................126–128
for children .....................143–144
safety belt maintenance .........134
warning light and
chime ...............................130–131
Safety seats for children ..........146
Seat belts
(see Safety restraints) .............122
Seats ..........................................112
child safety seats ....................146
front seats ...............................113
heated ......................................117
memory seat ...................102, 116
Setting the clock
AM/FM/CD .................................18
AM/FM/In-dash 6 CD ....23, 32, 42
AM/FM/Tape/CD .................27, 36
Snowplowing .................................7
Spark plugs,
specifications .............301, 306–307
Special notice
ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................304, 306
Speed control ..............................71
Starting a flex fuel vehicle .......202
Starting your vehicle ........200, 202
jump starting ..........................246
Steering wheel
controls ......................................74
tilting .........................................63
T
Tilt steering wheel ......................63
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