2005 FORD EXCURSION air filter

Maintenance and Specifications 225
Engine compartment 226
Engine oil 228
Battery 231
Fuel information 239
Air filter(s) 254
Part numbers 255
Refill capacities 256
Lubricant specifications 259
Accessories 265
Index 268
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Copyright © 2004 Ford Motor Company
Table of Contents
3
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
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Introduction
9

1. Battery
2. Engine oil filler cap
3. Transmission fluid dipstick
4. Engine oil dipstick
5. Brake fluid reservoir
6. Underhood relay box
7. Power steering fluid reservoir
8. Air filter assembly
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
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Maintenance and Specifications
227

Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•YourService engine soonindicator may come on. For more
information on theService engine soonindicator, refer to the
Instrument clusterchapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend taking
fuel economy measurements during the first 1,000 miles (1,600 km) of
driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
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Maintenance and Specifications
243

4. Reinstall housing and check transmission fluid level using procedure in
this section.
Checking and adding transfer case fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.

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Maintenance and Specifications
253

Changing the air filter element
1. Loosen the clamp that secures
the air filter element in place.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the open end of the air filter
housing.
4. Install a new air filter element, ensuring the arrow on the top half of
the air filter housing lines up with the notch on the bottom half of air
filter housing. Be careful not to crimp the filter element edges between
the air filter housing. This could cause filter damage and allow
unmetered air to enter the engine if not properly seated.
5. Replace the two halves of the air filter housing and secure the clamp.
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Maintenance and Specifications
254

MOTORCRAFT PART NUMBERS
Component 5.4L V8 engine 6.8L V10 engine
Air filter element1FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve
2
Battery BXT-65-750 BXT-65-750
Spark plugs3
Automatic Transmission
Filter4——
1Always use the authorized Motorcraft air filter listed.Failure to use
the correct air filter may result in severe engine damage.
2The PCV valve is a critical emission component. It is one of the items
listed in theScheduled Maintenance Guideand is essential to the life
and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
4Only available with 6.0L Diesel engine/TorqShift transmission. Part
number is FT-145.
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Maintenance and Specifications
255

A
Accessory delay ..........................66
Air bag supplemental restraint
system ........................................117
and child safety seats ............119
description ..............................117
disposal ....................................121
driver air bag ..........................119
indicator light .........................121
operation .................................119
passenger air bag ...................119
Air cleaner filter ...............253–255
Air conditioning ..........................45
Antifreeze
(see Engine coolant) ................233
Anti-lock brake system
(see Brakes) ......................172–173
Audio system (see Radio) ...17, 21
Automatic transmission
driving an automatic
overdrive .........................177, 179
fluid, adding ............................250
fluid, checking ........................250
fluid, refill capacities ..............256
fluid, specification ..................262
Auxiliary power point .................64
Axle
lubricant specifications ..259, 262
refill capacities ........................256
traction lok ..............................175
B
Battery .......................................231
acid, treating emergencies .....231
jumping a disabled battery ....204
maintenance-free ....................231
replacement, specifications ...255servicing ..................................231
BeltMinder .................................112
Brakes ........................................172
anti-lock ...........................172–173
anti-lock brake system (ABS)
warning light ...........................172
fluid, checking and adding ....250
fluid, refill capacities ..............256
fluid, specifications .........259, 262
lubricant specifications ..259, 262
parking ....................................173
shift interlock ..........................176
Break-in period .............................5
Bulbs ............................................54
C
Capacities for refilling fluids ....256
Cargo net .....................................82
Cell phone use ............................81
Certification Label ....................263
Changing a tire .........................140
Child safety restraints ..............122
child safety belts ....................122
Child safety seats ......................124
attaching with tether straps ..128
in front seat ............................126
in rear seat ..............................126
Cleaning your vehicle
engine compartment ..............220
instrument panel ....................222
interior .....................................222
interior trim ............................222
plastic parts ............................221
safety belts ..............................222
washing ....................................219
waxing .....................................219
wheels ......................................220
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Index
Index
268