2005 FORD E SERIES instrument panel

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
24 — Not used
25 10A Left headlamp (low beam)
26 20A Cigar lighter, Diagnostics
27 5A Radio
28 — Not used
29 — Not used
30 15A Headlamps (high beam indicator)
31 10A Right headlamp (low beam)
32 20A Power point #1 (instrument
panel)
33 10A Start relay
34 — Not used
35 — Not used
36 5A Instrument illumination
37 — Not used
38 — Not used
39 10A Trailer tow electric brake, Center
High-Mounted Stop Lamp
(CHMSL), Brake lamps
40 20A Power point #2 (2nd row seating
position - driver side)
41 30A Modified vehicle
42 20A circuit
breakerPower windows
43 — Not used
44 20A circuit
breakerWiper/washer
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
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Roadside Emergencies
171

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
7 60A** Ignition switch, Fuse panel,
Accessory delay
8 40A** Trailer battery charge relay
9 50A** Modified vehicle power
10 30A** Electric brake controller
11 60A** 4-Wheel Anti-lock Brake System
(4WABS)
12 60A** I/P fuses 29, 34, 35, 40 and 41
13 20A** Fuel pump relay
14 50A** Auxiliary blower relay
15 30A** Main light switch
16 — Not used
17 50A** Blower motor relay (blower
motor)
18 60A** Engine compartment fuses 3, 5,
23 and 26, Instrument panel fuses
26 and 32, Start relay
19 50A** IDM relay (Diesel engine only)
20 60A** Auxiliary battery relay (gasoline
engine only), PDB fuses 8 and 24
21 30A** PCM power relay, PDB fuse 27
22 60A** I/P fuses 4, 5, 10, 11, 16, 17, 22
and 23, Circuit breaker 44
23 — Not used
24 20A* Trailer tow running lamps and
back-up lamp relays
25 — Not used
26 20A* Trailer tow turn signals
27 10A* PCM
28 — Not used
A — Fuel pump relay
B — Horn relay
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Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
C — Trailer back-up lamps relay
D — Trailer running lamps relay
E — Trailer battery charge relay
F — IDM relay (Diesel only)
G — PCM relay
H — Blower motor relay
J — Accessory delay relay
K — Start relay
* Mini fuses ** Maxi fuses
Relay modules
Instrument panel relay module
The instrument panel relay module is located behind the radio in the
center of the instrument panel. Have a certified technician or your dealer
service this module, if required.
The relays are coded as follows:
Relay location Description
1 Interior lamps
2 Open
3 Open
4 Battery saver
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WINDOWS AND WIPER BLADES
The windshield, rear and side windows and the wiper blades should be
cleaned regularly. If the wipers do not wipe properly, substances on the
vehicle’s glass or the wiper blades may be the cause. These may include
hot wax treatments used by commercial car washes, tree sap, or other
organic contamination. To clean these items, please follow these tips:
•The windshield, rear windows and side windows may be cleaned with
a non-abrasive cleaner such as Motorcraft Ultra Clear Spray Glass
Cleaner (ZC-23), available from your dealer.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
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Cleaning
194

OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and release the auxiliary latch that is
located in the center top of the grill.
3. Lift the hood and secure it with the prop rod.
HOOD
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Maintenance and Specifications
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VEHICLE IDENTIFICATION NUMBER
Complete Ford built vehicles
The vehicle identification number is attached to your vehicle in the
following places:
•On the metal tag attached to the top of the instrument panel on the
driver’s side.
•On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
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Maintenance and Specifications
239

A
Accessory delay ..........................57
Air bag supplemental restraint
system ..........................................83
and child safety seats ..............85
description ................................83
disposal ......................................87
driver air bag ............................85
indicator light ...........................87
operation ...................................85
passenger air bag .....................85
Air cleaner filter ...............226–227
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................205
Anti-lock brake system
(see Brakes) ..............................151
Audio system
(see Radio) ....18, 20, 22, 25, 28, 33
Automatic transmission
driving an automatic
overdrive .................156, 158, 161
fluid, adding ............................222
fluid, checking ........................222
fluid, refill capacities ..............228
fluid, specification ..................236
Auxiliary power point .................56
Axle
lubricant specifications ..233, 236
refill capacities ........................228
traction lok ..............................153
B
Battery .......................................203
acid, treating emergencies .....203
jumping a disabled battery ....176
maintenance-free ....................203replacement, specifications ...227
servicing ..................................203
BeltMinder ...................................78
Brakes ........................................151
anti-lock ...................................151
anti-lock brake system (ABS)
warning light ...........................151
fluid, checking and adding ....222
fluid, refill capacities ..............228
fluid, specifications .........233, 236
lubricant specifications ..233, 236
parking ....................................152
shift interlock ..........................155
Break-in period .............................5
Bulbs ............................................47
C
Capacities for refilling fluids ....228
Cell phone use ............................56
Child safety restraints ................88
child safety belts ......................88
Child safety seats ........................91
in front seat ..............................92
in rear seat ................................92
tether anchorage hardware .....95
Cleaning your vehicle
engine compartment ..............193
exterior ....................................195
instrument panel ....................194
interior .....................................195
interior trim ............................194
plastic parts ............................193
safety belts ..............................195
washing ....................................191
waxing .....................................191
wheels ......................................192
wiper blades ............................194
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Index
Index
243

refill capacities ........................228
specifications ..................233, 236
Exhaust fumes ..........................150
F
Fail safe cooling ........................210
Fluid capacities .........................228
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................153
Fuel ............................................211
calculating fuel economy .......215
cap ...........................................213
capacity ...................................228
choosing the right fuel ...........214
comparisons with EPA fuel
economy estimates .................218
detergent in fuel .....................215
filling your vehicle with
fuel ...........................211, 213, 216
filter, specifications ........215, 227
fuel pump shut-off switch .....166
improving fuel economy ........215
octane rating ...........214, 236–237
quality ......................................214
running out of fuel .................215
safety information relating to
automotive fuels .....................211
Fuses ..........................................168
G
Garage door opener ....................54
Gas cap (see Fuel cap) ............213
Gas mileage
(see Fuel economy) .................215
Gauges .........................................15
H
Hazard flashers .........................166Headlamps ...................................42
bulb specifications ....................47
daytime running lights .............42
flash to pass ..............................43
high beam .................................43
replacing bulbs ...................48–49
turning on and off ....................42
Heating
heater only system .............39, 41
heating and air conditioning
system .......................................40
Hood ..........................................198
I
Ignition .......................147, 236–237
Infant seats (see Safety seats) ..91
Inspection/maintenance (I/M)
testing ........................................220
Instrument panel
cleaning ...................................194
cluster ........................................12
lighting up panel and
interior .......................................43
J
Jump-starting your vehicle ......176
K
Keys
positions of the ignition .........147
L
Lamps
bulb replacement
specifications chart ..................47
daytime running light ...............42
headlamps .................................42
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Index
245