2005 FIAT DUCATO 244 ABS

166VEHICLE MAINTENANCE
IMPORTANT - Pollen filter
If the vehicle is often used in dusty
or extremely polluted environments,
you should change the filter element
more frequently. It should be changed
especially if the amount of air intro-
duced into the passenger compart-
ment has decreased.
IMPORTANT - Diesel filter
Refuelling with diesel fuel not com-
plying with the grade of purity pre-
scribed by European Specification
EN590 might make it necessary to re-
place the filter more frequently than
indicated in the Service Schedule.
IMPORTANT - Battery
The charge in your battery should be
checked, where possible at the start
of the winter, to limit the risk of the
battery electrolyte freezing.
This check should be carried out
more frequently if the vehicle is mainly
used for short trips or if it is fitted
with accessories that permanently
take in electricity even when the igni-
tion key is removed, especially in the
case of after market accessories.You should check the battery fluid
(electrolyte) level more frequently
than shown in the Service Schedule if
the vehicle is used in hot climates or
particularly demanding conditions.
IMPORTANTAs concerns Camp-
ing Car versions, due to high electric
absorption, observe indications rele-
vant to battery contained in para-
graphs "Vehicle storage" (section
"Getting the best out of your vehicle")
and "Battery – Checking the charge"
(section "Vehicle maintenance").
Maintenance of your ve-
hicle should be entrusted
to a Fiat Dealership. For
ordinary routine maintenance
operations which you are able to
carry out yourself, ensure that
you have the necessary tools and
original Fiat spare parts and flu-
ids available. Do not carry out
servicing operations if you have
no experience.IMPORTANT - Engine oil
Change the engine oil more fre-
quently than shown in the Service
Schedule if the vehicle is normally dri-
ven in one of the following particular-
ly severe conditions:
– towing a trailer
– on dusty roads
– short distances (less than 7-8 km)
repeated and with external tempera-
tures below zero.
– frequently idling engines or long
distance low speed driving (e. g. taxis
or door-to-door deliveries) or in case
of a long term inactivity replace engine
oil more frequently than required on
Scheduled Maintenance Plan.
IMPORTANT - Air cleaner
Replace the air cleaner more fre-
quently if the vehicle is used on dusty
roads.
If you are in doubt about how often
the engine oil or the air cleaner should
be changed in relation to how you use
the vehicle, contact a Fiat Dealer-
ship.

172VEHICLE MAINTENANCE
BRAKE FLUID
Loosen plug A-fig. 12and check
that the level of the fluid in the reser-
voir is at the maximum
Check at regular intervals that the
level of the fluid in the reservoir is at
the maximum.
Use only DOT 4 fluid only for top-
ping up. We recommend TUTELA
TOP 4that the braking system was
originally filled with.
IMPORTANTBrake fluid is hy-
groscopic (meaning it absorbs humid-
ity). This is why the fluid should be
changed more frequently than shown
in the Service Schedule if the vehicle
is mainly driven in areas with a high
percentage of humidity in the air. Make sure that the
highly corrosive brake
fluid does not drip onto
the paintwork. If it does, wash it
off immediately with water.
fig. 12
F0D0067m
The symbol πon the con-
tainer indicates synthetic
brake fluid distinguishing it from
mineral fluid. Using mineral type
fluid would damage the special rub-
ber braking system gaskets beyond
repair.
WARNING
Brake fluid is poisonous
and very corrosive. In the
event of accidental contact, wash
the affected part with water and
mild soap and rinse. If the fluid is
swallowed, call a doctor immedi-
ately.
WARNING

179VEHICLE MAINTENANCE
Tyres age even if they are not used
very much. Cracking of the tread rub-
ber and the side walls are a sign of this
ageing. In any case, if the tyres have
been fitted for more than six years
they should be examined by an expert
who can judge whether they are still
fit for use. Remember to check the
spare tyre particularly carefully too.
If a replacement is necessary, always
use new tyres and avoid using ones
the origin of which you are not cer-
tain about.
The Ducato uses tubeless tyres. Un-
der no circumstances use an inner
tube with these tyres.
If you replace a tyre it is a good idea
to change the inflation valve, too.To ensure the front and rear tyres all
wear evenly, you are advised to change
the tyres over every 10 - 15 thousand
kilometres keeping them on the same
side of the vehicle so as not to reverse
the direction of rotation.RUBBER TUBING
Follow the Service Schedule carefully
in the case of braking and fuel supply
system rubber tubing.
Ozone, high temperatures and long
absence of fluid in the system can in
fact cause the hardening and cracking
of the pipes with possible loss of fluid.
A careful check is therefore essential.
Do not change the tyres
over in criss-cross fashion
by moving a tyre from the left-hand
side of the vehicle to the right and
vice versa.
WARNING
Never submit alloy rims to
repainting treatments re-
quiring to use temperatures ex-
ceeding 150°C since the mechani-
cal properties of the wheels could
be impaired.
WARNING

216TECHNICAL SPECIFICATIONS
BRAKES
SERVICE AND EMERGENCY
BRAKES
Front: disc, floating caliper with two
operating cylinders for each wheel and
pad wear warning light.
Rear: self-centring shoes and micro-
metric mechanism for clearance take-
up.
Certain versions are fitted with rear
disc brakes with Drum in hat device
(i.e. drum on disc to block the vehicle
when parked with handbrake en-
gaged).
Cross-over hydraulic circuit control.
Four sensors ABS system with EBD.
Automatic recovery of the friction
gasket wear; versions with rear disc
brake excluded (Drum in hat ver-
sions).
Lacking ABS system brakeforce dis-
tributor acting on rear brake hydraulic
circuit according to rear axle load.HANDBRAKE
Controlled by a lever, it works me-
chanically on the rear brake shoes.
For versions with rear disc brakes,
the handbrake works on the Drum in
hat device shoes.
IMPORTANTPull the handbrake
lever only when the vehicle is at a
standstill, or when the vehicle is run-
ning, but however only in case of a
failure of the hydraulic system.
Should the handbrake be exception-
ally used when the vehicle is running,
it is suggested to keep a moderate
traction to avoid causing the rear axle
block, entailing vehicle side skidding.
TRANSMISSION
CLUTCH
Hydraulically controlled without
travel-free pedal.
MECHANICAL GEARBOX
AND DIFFERENTIAL
Five forward gears and reverse with
synchromesh for front gear engage-
ment.
Cyclical gear reduction and differen-
tial assembly incorporated in the gear-
box.
Drive transmission to the front
wheels by means of drive shafts con-
nected to the differential assembly and
the wheels with CV joints.
Water, ice or salt on road
surfaces can deposit on
brake discs, reducing braking effi-
ciency on the first braking.
WARNING

217TECHNICAL SPECIFICATIONS
ELECTRONIC AUTOMATIC
GEARBOX
(2.8 JTD versions only)
Automatic gearbox with four speeds
plus reverse with self-adapting control
(i.e. capable of adapting to the driver’s
driving style), which transmits power
continuously and with very fast elec-
tro-hydraulic gear engagement times.SUSPENSIONS
FRONT
Independent wheel, McPherson sus-
pension.
Telescopic dampers with flexible an-
chorage to the body and dust guards
on buffers.
Coil springs offset with shock ab-
sorbers and knock-guard buffers.
Lower wishbone with twin taper
rubber bushing on chassis and ball
head on wheel stud.REAR
Rigid tubular axle type.
Lengthways single blade (two-blades
as optional) leaf spring.
Vertical shock absorbers anchored
above on the body (on the inside of
the wheelhouse) and down on the
axle flange.
Knock-guard buffer fixed to the side
member.
Coupling for brake load proportion-
ing.

218TECHNICAL SPECIFICATIONS
WHEELS
RIMS AND TYRES
Printed steel rims with ventilated
disk.
Tubeless tyres with radial carcass.
The homologated tyres are listed in
the log book.
IMPORTANT In the event of dis-
crepancies between the information
provided in this Owner Handbook and
the Log Book, consider the specifica-
tions shown in the Log Book only.
To ensure safety of the vehicle in
movement, it must be fitted with tyres
of the same make and type on all
wheels.
IMPORTANT Do not use inner
tubes with tubeless tyres.SPARE WHEEL
Printed steel rim.
Tubeless tyre (same as those fitted).
SNOW CHAINS
Only use low profile chains, see
“Snow chains”.
WHEEL GEOMETRY
Front wheel toe-in measured from
rim to rim: – 2 ± 1 mm.
The values refer to the vehicle in run-
ning order.
STEERING
Energy-absorbing jointed steering
column and wheel.
Height adjustable steering wheel.
Permanently lubricated rack and pin-
ion.
Hydraulic power steering.
Minimum turning circle:
– short wheelbase ................ 11 m
– medium wheelbase ............ 12.1 m
– long wheelbase .................. 13,7 m
Number of steering wheel turns lock
to lock ......................................... 3.52
Do not hold the power as-
sisted steering wheel with
the engine running for longer than
15 seconds. It will make a noise and
you could damage the system.
WARNING

239TECHNICAL SPECIFICATIONS
CAPACITIES
Fuel tank:
including a reserve of:
Engine cooling system:
Engine sump:
Transaxle:
Hydraulic power steering:
Front and rear hydraulic brake circuit:
11-15 versions
MAXI versions
Hydraulic brake circuit
with ABS:
11-15 versions
MAXI versions
Windscreen and rear window
liquid reservoir:
(▲) For particularly cold temperatures use SELENIA PERFORMER MULTIPOWER SAE 5W-30.
Prescribed fuel
Recommended products
Premium unleaded petrol with
a RON not lower than 95
Mixture of distilled water and
PARAFLU 11(blue) at 50% or
PARAFLU UP(red) at 50%
SELENIA 20K (▲)
TUTELA CAR MATRYX
TUTELA GI/A
TUTELA TOP 4
TUTELA TOP 4
Mixture of water andTUTELA
PROFESSIONAL SC 35 2000 BZ
Litres
80
8 ÷ 10
9
5
2.4
1.3
0.59
0.62
0.62
0.66
4.2 kg
–
–
–
4.5
2.16
–
–
–
–
–
–

240TECHNICAL SPECIFICATIONS
Fuel tank:
including a reserve of:
Engine cooling
system:
Engine sump:
Engine sump and filter:
Transaxle:
Automatic gearbox
Hydraulic power steering:
Front and rear hydraulic
brake circuit:
11-15 versions
MAXI versions
Hydraulic brake circuit
with ABS:
11-15 versions
MAXI versions
Windscreen and rear window
liquid reservoir:2000 JTD 2300 JTD
Litres
80
8 ÷ 10
9
–
6.25
2.7
–
1.3
0.59
0.62
0.59
0.62
4.2Litres
80
8 ÷10
10
5.8
6.3
2.7
–
1.3
0.59
0.62
0.59
0.62
4.2 kg
–
–
–
5.6
2.43
–
–
–
–
–
–
–kg
–
–
5.2
5.7
2.43
–
–
–
–
–
–
–Litres
80
8 ÷10
10
5.0
5.7
2.7
8.2
1.3
0.59
0.62
0.59
0.62
4.2kg
–
–
4.5
5.1
2.43
–
–
–
–
–
–
–Prescribed fuel
Recommended products
Diesel fuel for motor vehicles
(EN590 specifications)
Mixture of distilled water and
PARAFLU 11(blue) at 50% or
PARAFLU UP(red) at 50%
SELENIA WR
TUTELA CAR MATRYX
TUTELA HP 20
TUTELA GI/A
TUTELA TOP 4
TUTELA TOP 4
Mixture of water and TUTELA
PROFESSIONAL SC 35 2800 JTD -
2800 JTD POWER