Page 213 of 288
MAINTAINING YOUR VEHICLE
7
CONTENTS
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 215
Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 217
Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 217Disposal of Service Products . . . . . . . . . . . . . . 218
Emission Related Component Warranty
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218Windshield Washer System Fluid Reservoir . 219Air Filter Restriction Indicator (Optional) . . . 219Engine Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . 221Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 222Hydraulic Brake System, Clutch
Mechanism Fluid Level . . . . . . . . . . . . . . . . . . . 222Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223Engine Cooling System . . . . . . . . . . . . . . . . . . . 223
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 223Checking Coolant Level . . . . . . . . . . . . . . . . . . 224
Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227Disconnecting the Battery . . . . . . . . . . . . . . . . . 227Reconnecting the Battery . . . . . . . . . . . . . . . . . . 228Charging the Battery . . . . . . . . . . . . . . . . . . . . . 228
Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . 230Appearance Care and Corrosion Protection . 231Power Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 232Automatic Car Wash . . . . . . . . . . . . . . . . . . . . . 233Tar Stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233Paintwork, Painted Body Components . . . . . . 233Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 233Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . 234Ornamental Moldings . . . . . . . . . . . . . . . . . . . . 234
Page 214 of 288
214 MAINTAINING YOUR VEHICLE
Headlamps, Taillamps, Identification Lamps,
Turn Signal Lenses . . . . . . . . . . . . . . . . . . . . . . . 234Reversing Aid Sensors . . . . . . . . . . . . . . . . . . . . 235Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . 235Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236Light Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . 236Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . 236Steering Wheel and Gear Selector Lever . . . . 236Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237Headliner and Shelf Below Rear Window . . . 237Upholstery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237Hard Plastic Trim Items . . . . . . . . . . . . . . . . . . 237Plastic and Rubber Parts . . . . . . . . . . . . . . . . . . 238
Electrical Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238Standard Fuse and Relay Equipment . . . . . . . 239Relay Assignment, Standard Equipment . . . . 242Fuse and Relay Optional Equipment . . . . . . . 242
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 245Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . 245Taillamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250License Plate Lamps
(Cargo/Passenger Vans Only) . . . . . . . . . . . . . 252Additional Brake Lamp
(Cargo/Passenger Vans Only) . . . . . . . . . . . . . 252Side-Mounted Turn Signals . . . . . . . . . . . . . . . 253Side-Marker Lamps,
Standing Lamps (Optional) . . . . . . . . . . . . . . . . 253Identification Lamps (Cargo/
passenger vans only) . . . . . . . . . . . . . . . . . . . . . 254Interior Lighting in Passenger Compartment
and Load Compartment . . . . . . . . . . . . . . . . . . 254Interior Lighting with Reading Lamp . . . . . . . 255Interior Lighting with Interior Sensor
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255Exit Lamps (Optional) . . . . . . . . . . . . . . . . . . . . 256
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257Recommended Fluids and Lubricants . . . . . . 258
Page 268 of 288
268 MAINTENANCE SCHEDULES
M A I
N T
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N A
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S
C
H
E
D
U L
E
S8
SCOPE OF WORK FOR MAINTENANCE SERVICE
Oil ServiceOil change
Engine:
Oil change and filter replacement
Check fluid levels of the following system, refill as
necessary.
If fluid is lost, trace and eliminate cause – as a separate
order.
Power-assisted steering
Lubrication work:
Trailer tow hitch (original equipment)
Maintenance
ASSYST maintenance computer reset Function check
Signalling system,
warning and indicator lamps
Headlamps, exterior lighting
Windscreen wipers,
windscreen washer system
Check for leaks and damage.
Check for abrasion points and ensure that
lines are correctly routed!
All assemblies:
Engine, transmission, transfer case, front axle, rear
axle, steering, power steering pump
All lines and hoses, sensor cables
Rubber boots on front axle drive shafts,
rubber boots on front axle suspension ball joints, shock
absorbers
Page 288 of 288
288 INDEXWindows De-Fogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Windshield Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Windshield Washer System Fluid Reservoir. . . . . . 219
Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . 75
Windshield wipers with rain sensor. . . . . . . . . . . . . . 76
Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
