2005 DODGE RAM 2500 DIESEL fuel cap

Average Fuel Economy (AVG ECO)
Shows the average fuel economy since the last reset. This
display mode becomes less sensitive to instantaneous
changes in fuel consumption as the number of total
vehicle miles since the last reset increases. It is suggested
that this mode be reset periodically for general operation
or when driving conditions change significantly (for
example, at the end of a trip or when a trailer is
connected or disconnected).
Distance To Empty (DTE)
Shows the estimated distance that can be travelled with
the fuel remaining in the tank. The estimated distance is
determined by a weighted average of the instantaneous
and average fuel economy, according to the current fuel
tank level.When Distance To Empty = 0, the fuel gauge pointer will
initially be on the red “E” marker. At this point (fuel
gauge pointer on the red “E” marker) there is reserve fuel
capacity, which corresponds to approximately 8% of tank
volume. This reserve capacity was put in place to prevent
the likelihood of customers running out of fuel when
operating at maximum load conditions in areas where
there aren’t many gas stations.
NOTE:The Distance To Empty will remain equal to
zero, until the vehicle runs out of fuel or is refueled.
Ram fuel tank volumes are as follows:
•26 gallons - 1500 short box models
•34 gallons - 1500 Quad Cab (if equipped)/2500/3500
short box models
•35 gallons - 1500/2500/3500 long box models
130 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

reserve fuel capacity, which corresponds to approxi-
mately 8% of tank volume. This reserve capacity was put
in place to prevent the likelihood of customers running
out of fuel when operating at maximum load conditions
in areas where there aren’t many gas stations. (See page
130 for more information.)
Ram fuel tank volumes are as follows:
•34 gallons - 2500/3500 short box models
•35 gallons - 2500/3500 long box models
28. Transmission Oil Temperature Warning Light
(Automatic Transmissions Only)
This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. It may
also occur when operating the vehicle in a high
torque converter slip condition, such as 4-wheel-drive
operation (e.g. snow plowing, off- road operation). If thislight comes on, stop the vehicle and run the engine at idle
or faster, with the transmission in NEUTRAL until the
light goes off.
29. Check Gages
This light illuminates when the Voltmeter, Engine
Oil Pressure or Engine Coolant Temperature
gages indicate a reading either too high or too low.
Examine the gages carefully, and follow the instructions
above for each indicated problem.
NOTE:When the ignition switch is turned to OFF, the
Fuel Gage, Voltmeter, Oil Pressure and Engine Coolant
Temperature gages may not show accurate readings.
When the engine is not running, turn the ignition switch
to ON to obtain accurate readings.
UNDERSTANDING YOUR INSTRUMENT PANEL 169
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Diesel fuel is seldom completely free of water. To prevent
fuel system trouble, drain the accumulated water from
the fuel/water separator using the fuel/water separator
drain provided. If you buy good quality fuel and follow
the cold weather advice above, fuel conditioners should
not be required in your vehicle. If available in your area,
a high cetane “premium” diesel fuel may offer improved
cold-starting and warm-up performance.
ADDING FUEL
CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
NOTE:
•When the fuel nozzle “clicks” or shuts off, the fuel
tank is full.
•Tighten the gas cap until you hear a “clicking” sound.
This is an indication that the gas cap is properly
tightened.
•Make sure that the gas cap is tightened each time the
vehicle is refueled.
WARNING!
A fire may result if fuel is pumped into a container
that is inside of a vehicle or in the bed or on the
opened tailgate. Always place fuel containers on the
ground while filling.
282 STARTING AND OPERATING

Fuel Filler Cap (Gas Cap)
The gas cap is behind the fuel filler door. If the gas cap is
lost or damaged, be sure the replacement cap is for use
with this vehicle.
CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system.
WARNING!
•Remove the fuel tank filler tube cap (gas cap)
slowly to prevent fuel spray from the filler neck
which may cause injury.
•The volatility of some fuels may cause a buildup
of pressure in the fuel tank that may increase
while you drive. This pressure can result in a
spray of fuel and/or vapors when the cap is
removed from a hot vehicle. Removing the cap
slowly allows the pressure to vent and prevents
fuel spray.
•Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
•Never add fuel to the vehicle when the engine is
running.
STARTING AND OPERATING 283
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Tire Size
This is the minimum allowable tire size for your vehicle.
Replacement tires must be equal to the load capacity of
this tire size.
Rim Size
This is the rim size that is appropriate for the tire size
listed.
Inflation Pressure
This is the cold tire inflation pressure for your vehicle for
all loading conditions up to full GAWR.
Curb Weight
The curb weight of a vehicle is defined as the total weight
of the vehicle with all fluids, including vehicle fuel, at full
capacity conditions, and with no occupants or cargo
loaded into the vehicle. The front and rear curb weight
values are determined by weighing your vehicle on a
commercial scale before any occupants or cargo are
added.
Loading
The actual total weight and the weight of the front and
rear of your vehicle at the ground can best be determined
by weighing it when it is loaded and ready for operation.
The entire vehicle should first be weighed on a commer-
cial scale to insure that the GVWR has not been exceeded.
The weight on the front and rear of the vehicle should
then be determined separately to be sure that the load is
properly distributed over front and rear axle. Weighing
the vehicle may show that the GAWR of either the front
or rear axles has been exceeded but the total load is
within the specified GVWR. If so, weight must be shifted
from front to rear or rear to front as appropriate until the
specified weight limitations are met. Store the heavier
items down low and be sure that the weight is distributed
equally. Stow all loose items securely before driving.
Improper weight distributions can have an adverse effect
on the way your vehicle steers and handles and the way
the brakes operate.
STARTING AND OPERATING 287
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•If an engine has been operating and the coolant is hot,
allow the engine to cool before you slowly loosen the
filler cap and relieve the pressure from the cooling
system.
•To avoid burns, remember that the engine components
will stay hot after the engine is shut off.
•Do not use gasoline or other flammable materials to
clean parts. Always use approved cleaning solvents.
•Relieve all pressure in the fuel, oil and cooling systems
before any lines, fittings or related items are removed
or disconnected. Be alert for possible pressure when
disconnecting any device from a system that utilizes
pressure. Do not check for pressure leaks with your
hand. High pressure oil or fuel can cause personal
injury.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
•Important:All maintenance other than that listed in
this manual, as well as some procedures listed here,
MUSTbe performed by your local Dodge Truck
Dealer. Your authorized Dodge Dealer has been
trained and has the necessary parts to maintain your
engine.
342 MAINTAINING YOUR VEHICLE

Engine Oil Filter
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct part number. The engine oil filter
should be changed ateveryengine oil change.
Engine Oil And Filter — Change
WARNING!
Hot oil can cause personal injury.
Operate the engine until the coolant temperature reaches
140°F (60°C). Shut the engine off. Remove the oil drain
plug.
Use a container that can hold at least 12 quarts (11.3
Liters) to hold the used oil.Always check the condition of the used oil. This can give
you an indication of some engine problems that might
exist.
•Thin, black oil indicates fuel dilution.
•Milky discoloration indicates coolant dilution.
Clean the area around the oil filter base. Remove the filter
from the underside of the vehicle using a cap style oil
filter wrench.
Clean the gasket surface of the filter mount. The filter
gasket can stick on the filter mount. Make sure it is
removed.
Change the engine oil filter with every engine oil change.
Only a high quality MOPAR filter should be used to
assure most efficient service.
346 MAINTAINING YOUR VEHICLE

2. Pull bulb straight from the connector.
3. Reverse procedure for installation of bulbs and hous-
ing.FLUID CAPACITIES
FLUID CAPACITIES U.S. Metric
Fuel
2500 Shortbed Models 34 gal. 128L
2500 Longbed Models 35 gal. 132L
3500 Shortbed Models 34 gal. 128L
3500 Longbed Models 35 gal. 132L
Engine Oil
5.9L Diesel Engine I-6 12.0 qts. 11.4L
Cooling System
5.9L Diesel Engine I-6 7 gal. 26.5L
MAINTAINING YOUR VEHICLE 397
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