2005 DODGE RAM 2500 DIESEL cooling

Cooling System Tips — Trailer Towing
To reduce potential for engine and transmission over-
heating, take the following actions in high ambient
temperatures:
•City Driving—when stopped, put the transmission in
N (Neutral) and increase the engine idle speed.
•Highway Driving—reduce your speed.
•Air Conditioning—turn it off temporarily.
•Hilly Terrain—Turn overdrive off.
See Cooling System Operating information in the Service
and Maintenance section of this manual for more infor-
mation.
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Automatic Transmission Oil Temperature Warning
Light
All vehicles with heavy duty transmission oil cooling are
equipped with a transmission sump oil temperature
sensor and warning light. If elevated transmission tem-
peratures are encountered, the engine controller will
select the most desirable gear until the transmission
temperatures are reduced. If transmission oil tempera-
tures continue to rise, a warning light located in the
instrument cluster will illuminate. If this should occur,
stop the vehicle, shift to Neutral, and run the engine at
idle or faster until the light goes off.
Towing With An Automatic Transmission
Vehicles equipped with an automatic transmission may
shift into and out of Overdrive, or a lower gear, when
driving in hilly areas, when heavily loaded, or when
towing into heavy winds.When this condition occurs, press the “TOW/HAUL”
button or shift into a lower gear to prevent excessive
transmission wear and/or overheating, and to provide
better engine braking.
NOTE:Do not exceed the following RPM while manu-
ally downshifting:
•5.9L Diesel Engines 3200 RPM.
If your vehicle has an automatic transmission and you
tow a trailer frequently, change transmission fluid and
filter(s) according to Maintenance Schedule “B.”
SNOWPLOW
Snowplow Prep Packages are available as a factory
installed option. These packages include components
necessary to equip your vehicle with a snowplow.
NOTE:Before installation of a snowplow it is highly
recommended that the owner / installer obtain and
follow the recommendations contained within the Dodge
298 STARTING AND OPERATING

▫Front Axle Universal Drive Joints And Pivot
Bearings............................358
▫Body Lubrication.....................358
▫Windshield Wiper Blades................359
▫Windshield Washers...................359
▫Exhaust System......................360
▫Cooling System.......................361
▫Fan ...............................365
▫Charge Air Cooler (Inter-Cooler)..........365
▫Hoses And Vacuum/Vapor Harnesses.......366
▫Brake System........................366
▫Clutch Linkage.......................368
▫Clutch Hydraulic System................369▫Rear Axle And 4X4 Front Driving Axle Fluid
Level..............................369
▫Transfer Case — If Equipped.............370
▫Manual Transmission — If Equipped.......370
▫Automatic Transmission................370
▫Front Wheel Bearings..................373
▫Selection Of Lubricating Grease...........373
▫Noise Control System Required Maintenance
& Warranty.........................374
▫Appearance Care And Protection From
Corrosion...........................379

Fuse And Relay Center...................383

Vehicle Storage........................384

Replacement Light Bulbs.................384
336 MAINTAINING YOUR VEHICLE

•If an engine has been operating and the coolant is hot,
allow the engine to cool before you slowly loosen the
filler cap and relieve the pressure from the cooling
system.
•To avoid burns, remember that the engine components
will stay hot after the engine is shut off.
•Do not use gasoline or other flammable materials to
clean parts. Always use approved cleaning solvents.
•Relieve all pressure in the fuel, oil and cooling systems
before any lines, fittings or related items are removed
or disconnected. Be alert for possible pressure when
disconnecting any device from a system that utilizes
pressure. Do not check for pressure leaks with your
hand. High pressure oil or fuel can cause personal
injury.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
•Important:All maintenance other than that listed in
this manual, as well as some procedures listed here,
MUSTbe performed by your local Dodge Truck
Dealer. Your authorized Dodge Dealer has been
trained and has the necessary parts to maintain your
engine.
342 MAINTAINING YOUR VEHICLE

CAUTION!
The filtering medium of other aftermarket filters
may disintegrate. Debris from failed filters may plug
the piston oil cooling nozzles, resulting in scuffed
pistons and engine failure.
CAUTION!
Fill the oil filter element with clean oil before
installation. Use the same type oil that will be used
in the engine. When filling the oil filter, prevent
foreign material from falling into the filter. Severe
engine damage may occur.
Apply a light film of lubricating oil to the sealing surface
of the filter gasket before installing the filter.
CAUTION!
Overtightening may distort the threads or damage
the filter element seal.
Install the filter as specified by the filter manufacturer.
Turn the filter 3/4 to one full turn after making contact
with the gasket.
Check the condition of the threads and sealing surface on
the oil pan and drain plug.
Install the drain plug and sealing washer and tighten to
37 ft-lbs. (50 N·m).
Use only high-quality multi-grade lubricating oil in your
Cummins Diesel Engine. Choose the correct oil for your
operating conditions as outlined in the Selection of
Engine Oil.
MAINTAINING YOUR VEHICLE 347
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of the exhaust system abnormally contacts the under-
body hardware, the isolator and/or hanger should be
replaced.
Cooling System
Cooling System Maintenance
At the intervals shown in the Maintenance Schedules
Section of the manual, the system should be drained,
flushed and filled.
Inspection
Check engine coolant (antifreeze) protection every 12
months (before the onset of freezing weather, where
applicable). If coolant is dirty or rusty in appearance, the
system should be drained, flushed and refilled with fresh
coolant as specified.
Inspect the entire cooling system for leaks. Check the face
of the radiator for any accumulation of bugs, leaves, or
other foreign matter. If dirty, clean the radiator core witha garden hose. With the engine OFF, gently spray water
from the back of the radiator core. Check coolant bottle
tube for condition and tightness of connections at coolant
bottle and radiator.
Extremely cold ambient temperature may require the
addition of a “winter front” for effective operation of the
cab heating/cooling system. Make certain that a percent-
age of the radiator is exposed for adequate air flow
through the charge air cooler and automatic transmission
oil cooler. The percentage of opening must be increased
with the increasing ambient air temperature and/or
engine load. If the cooling fan can be heard cycling
frequently, increase the size of the opening in the winter
front.
Coolant bottle level check
The coolant reserve system provides a quick visual
method of determining that the coolant level is adequate.
With the engine idling, and warmed to the normal
MAINTAINING YOUR VEHICLE 361
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operating temperature, the level of the coolant on the
coolant bottle should be between the fluid level marks.
Check the coolant level whenever the hood is raised.
The radiator normally remains completely full, so there is
no longer a need to remove the coolant pressure cap
except for checking coolant freeze point or replacement
with new antifreeze coolant.
WARNING!
Never add coolant to the radiator when the engine is
overheated. Do not loosen or remove pressure cap to
cool overheated engine! The coolant is under pres-
sure and severe scalding could result.
Drain, Flush And Refill
At intervals shown on the Maintenance Schedules, the
system should be drained, flushed and refilled. Refer to
your dealer or consult a service manual for proper
procedures.
Adding Coolant
When adding coolant, or refilling the system, a minimum
solution of 50% recommended HOAT ethylene glycol
engine coolant (antifreeze) and distilled water should be
used. Use higher concentrations (not to exceed 70%) if
temperatures below
34°F (
37°C) are anticipated.
Use only high purity water such as distilled or deionized
water when mixing the water/engine coolant solution.
The use of lower quality water will reduce the amount of
corrosion protection in the engine cooling system.
362 MAINTAINING YOUR VEHICLE

NOTE:It is the owner’s responsibility to maintain the
proper level of protection against freezing according to
the temperatures occurring in the area where the vehicle
is operated.
NOTE:Mixing coolant types will decrease the life of the
engine coolant and will require more frequent coolant
changes.
When additional coolant is needed to maintain the
proper level, add the recommended concentration of
antifreeze and water to the overflow bottle. Do not
overfill.
NOTE:Failure to follow the antifreeze concentration
and replacement recommendations, or failure to use
antifreeze formulated to prevent corrosion of all cooling
system metals, may result in radiator plugging, overheat-
ing, or cooling system leaks such as in core hole plugs.WARNING!
Never add coolant to the radiator when the engine is
overheated. Do not loosen or remove pressure cap to
cool an overheated engine. The coolant is under
pressure and severe scalding could result.
Recommended Engine Coolant
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct Fluid type.
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