2005 DODGE RAM 1500 GAS manual transmission

▫Air Conditioner Maintenance.............362
▫Power Steering — Fluid Check............363
▫Front Suspension Ball Joints..............364
▫Steering Linkage — Inspection............365
▫Half-Shaft Constant Velocity Joints.........365
▫Front Prop Shaft Lubrication — 2500/3500
(4X4) Models........................365
▫Body Lubrication.....................366
▫Windshield Wiper Blades................366
▫Windshield Washers...................366
▫Exhaust System......................367
▫Cooling System.......................368
▫Hoses And Vacuum/Vapor Harnesses.......372▫Brake System........................372
▫Clutch Hydraulic System................374
▫Clutch Linkage.......................374
▫Rear Axle And 4X4 Front Driving Axle
Fluid Level..........................374
▫Transfer Case........................375
▫Manual Transmission..................376
▫Automatic Transmission................377
▫Front Wheel Bearings..................380
▫Selection Of Lubricating Grease...........380
▫Noise Control System Required Maintenance &
Warranty For 3500 2-Wheel Drive And 4-Wheel
Drive Models Over 10,000 Lbs. (4 535 Kg)
Gross Vehicle Weight Rating..............381
346 MAINTAINING YOUR VEHICLE

Manual Transmission
Fluid Level Check
This fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/4” (6.4
mm) below the bottom of the filler hole while the vehicle
is on level ground, enough lubricant should be added to
bring the level to the bottom of the filler hole.
Lubricant Selection NV-3500 (5-Speed Manual
Transmission — If Equipped)
This transmission is filled with manual transmission
fluid at the factory. This fluid does not require periodic
changing. If it is necessary to add or change fluid in this
transmission refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type. This is the only
lubricant recommended for use in the NV-3500 transmis-
sion.
Lubricant Selection Getrag 238 (6-Speed Manual
Transmission — If Equipped)
This transmission is filled with manual transmission
fluid at the factory. This fluid does not require periodic
changing. If it is necessary to add or change fluid in this
transmission refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type. This is the only
lubricant recommended for use in the Getrag 238 trans-
mission.
Lubricant Selection NV-4500 (5-Speed Manual
Transmission — If Equipped)
This transmission does not require periodic changing. If
it becomes necessary to add or change the fluid in this
transmission, refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type.
376 MAINTAINING YOUR VEHICLE

Lubricant Selection Getrag G56 (6-Speed Manual
Transmission — If Equipped)
This transmission is filled with manual transmission
fluid at the factory. This fluid does not require periodic
changing. If it is necessary to add or change fluid in this
transmission refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type. This is the only
lubricant recommended for use in the Getrag G56 trans-
mission.
Automatic Transmission
Fluid Level Check
The fluid level should be checked when the engine is
fully warmed up and the fluid in the transmission is at
normal operating temperature. Operation of the trans-
mission with an improper fluid level will greatly reduce
the life of the transmission and of the fluid. Check the
fluid level whenever the vehicle is serviced.
Fluid Level Check – 45RFE/545RFE
Check the fluid level while the transmission is at normal
operating temperature 82°C (180°F). This occurs after at
least 15 miles (25 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (Park).
MAINTAINING YOUR VEHICLE 377
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid or or equivalent.
Transfer Case MoparATF+4, Automatic Transmission Fluid or equivalent.
Manual Transmission Fluid NV 4500 75W-85 Synthetic, API grade GL4, MoparP/N 4874459 or equivalent.
Manaul Transmission Fluid (G238). MoparATF+4, Automatic Transmission Fluid or equivalent.
Manual Transmission Fluid (G-56) MoparATF+4, Automatic Transmission Fluid or equivalent.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
1500 Model Front Axle (4X4) GL-5 SAE 75W-90 or equivalent.
1500 Model Rear Axle MoparSynthetic Gear Lubricant SAE 75W-140 (MS-8985). Limited-Slip
Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopar
limited slip additive or equivalent.
2500/3500 Model Front and Rear
AxleSynthetic, GL-5 SAE, 75W-90 or equivalent. Limited-Slip 10.5/11.5 inch
Rear AxlesDO NOT REQUIREa limited slip additive.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid or equivalent.
406 MAINTAINING YOUR VEHICLE

At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant bottle, brake master
cylinder, and transmission and add as needed.
•Check all lights and all other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Lubricate Drivetrain/Steering/Suspension Grease Fit-
tings (if equipped)
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the CV joints (if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
410 MAINTENANCE SCHEDULES
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Miles 48,000 51,000 54,000 57,000 60,000
(Kilometers) (77 000) (82 000) (86 000) (91 000) (96 000)
Change engine oil and engine oil filter at interval
shown or 3 months, whichever comes first.X X XXX
Lubricate Front Drive Shaft Fitting (2500/3500,
4X4).X X XXX
Rotate tires. X X X
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.XXX
Flush and replace engine coolant at 60 months, or
102, 000 miles (163 000 km) whichever comes first.X
Drain and refill transfer case fluid (4X4). X
Change rear axle fluid.X
Change front axle fluid (4X4).X
Change 6-spd manual transmission fluid 2500/3500
models only.X
Inspect brake linings. X X
SCHEDULE “B” 415
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Miles 105,000 108,000 111,000 114,000 117,000 120,000
(Kilometers) (168 000) (173 000) (178 000) (182 000) (187 000) (192 000)
Change engine oil and engine oil filter at in-
terval shown or 3 months, whichever comes
first.X X XXXX
Lubricate Front Drive Shaft Fitting (2500/
3500, 4X4).X X XXXX
Rotate tires. X X X
Lubricate outer tie rod ends 2500/3500 (4X4)
models only.XXX
Drain and refill transfer case fluid (4X4). X
Change rear axle fluid. X X
Change front axle fluid (4X4). X X
Change 6-spd manual transmission fluid
2500/3500 models only.X
Inspect brake linings. X X
Inspect engine air cleaner filter, replace if
necessary.XX
420 SCHEDULE “B”
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Lubrication, Body....................... 366
Lug Nuts............................. 332
Lumbar Support........................ 110
Maintenance........................... 353
Maintenance Free Battery.................. 361
Maintenance Procedures................... 353
Maintenance Schedule.................... 408
ScheduleA......................... 422
ScheduleB.......................... 411
Malfunction Indicator Light................ 351
Manual, Service......................... 433
Manual Transmission...............238,239,376
Fluid Level Check...................375,376
Lubricant Selection...............376,377,406
Shift Speeds.......................... 238
Mirrors................................ 78
Automatic Dimming..................... 79
Electric Powered....................... 80Outside.............................. 79
Rearview............................. 78
Trailer Towing......................81,303
Modifications/Alterations, Vehicle............. 7
Mopar Parts.........................353,432
Multi-Function Control Lever............... 119
Noise Control
Maintenance.......................... 381
Tampering Prohibited................381,382
Noise Emission Warranty.................. 383
Occupant Restraints....................... 33
Octane Rating, Gasoline................... 282
Odometer..........................171,172
Trip .............................171,172
Off-Pavement Driving.................... 317
Off-Road Driving........................ 317
Oil, Engine.........................353,405
444 INDEX