2005 DODGE POWER WAGON clutch

▫Power Steering—Fluid Check............367
▫Front Suspension Ball Joints..............367
▫Steering Linkage—Inspection............368
▫Front Prop Shaft Lubrication.............368
▫Body Lubrication.....................369
▫Windshield Wiper Blades................369
▫Windshield Washers...................369
▫Exhaust System......................370
▫Cooling System.......................371
▫Hoses And Vacuum/Vapor Harnesses.......375
▫Brake System........................376
▫Clutch Hydraulic System................377
▫Clutch Linkage.......................378▫Rear Axle And 4X4 Front Driving Axle Fluid
Level..............................378
▫Transfer Case........................379
▫Front Drive Shaft.....................379
▫Manual Transmission..................379
▫Automatic Transmission................380
▫Front Wheel Bearings..................383
▫Selection Of Lubricating Grease...........383
▫Noise Control System Required Maintenance
& Warranty.........................384
▫Appearance Care And Protection From
Corrosion...........................388

Fuse And Relay Center...................393

Vehicle Storage........................393
350 MAINTAINING YOUR VEHICLE

WARNING!
Use of a brake fluid that may have a lower initial
boiling point, or is unidentified as to specification,
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
MAINTAINING YOUR VEHICLE 377
7

Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. Refer
to Recommended Fluids, Lubricants and Genuine Parts
for the correct lubricant type.
Rear Axle And 4x4 Front Driving Axle Fluid Level
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct Fluid type. For normal service,
periodic fluid level checks are not required. When the
vehicle is serviced for other reasons the exterior surfaces
of the axle assembly should be inspected. If gear oil
leakage is suspected inspect the fluid level.
This inspection should be made with the vehicle in a level
position. The fluid level should be even with the bottom
of the fill hole for the Manufacturer’s C205F HD Front
Axles. The fluid level should be 5/8”(16 mm) below on
9 1/4”Manufacturer’s Rear Axles.For all 2500 Model axles, the fluid level should be 1/4”±
1/4”(6.4 mm ± 6.4 mm) below the fill hole on the 9.25”
Front and 3/4”± 1/4”(19 mm ± 6.4 mm) on 10.5”Rear
axles. The 11.5”Rear Axle level should be 1/4”± 1/4”
(6.4 mm ± 6.4 mm) below the fill hole.
Drain and Refill
Vehicles operated in normal service do not have regularly
scheduled oil changes. If fluid has become contaminated
with water or to provide the correct viscosity grade, drain
and refill.
Lubricant Selection
Refer to Recommended Fluids, Lubricants and Genuine
Parts for correct fluid type.
NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
378 MAINTAINING YOUR VEHICLE

AIR CLEANER
•Removal of the air cleaner.
•Inverting the air cleaner lid.
•Removal of the air ducting.
EXHAUST SYSTEM
•Removal or rendering inoperative exhaust system
components including the muffler or tailpipe.
ENGINE COOLING SYSTEM
•Removal or rendering inoperative the fan clutch.
•Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as manufac-
tured by the manufacturer, was designed, built and
equipped to conform at the time it left the manufacturers
control with all applicable U.S. EPA Noise Control Regu-
lations.
This warranty covers this vehicle as designed, built and
equipped by the manufacturer, and is not limited to any
particular part, component or system of the vehicle
manufactured by the manufacturer. Defects in design,
assembly or in any part, component or system of the
vehicle as manufactured by the manufacturer, which, at
the time it left the manufacturers control, caused noise
emissions to exceed Federal standards, are covered by
this warranty for the life of the vehicle.
386 MAINTAINING YOUR VEHICLE

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid
Transfer Case MoparATF+4, Automatic Transmission Fluid
Manual Transmission Fluid (G-56) MoparATF+4, Automatic Transmission Fluid
Front Driveshaft Grease Fitting. Use Mopartype MS-6560 (lithium based grease), or equivalent.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P.
Front and Rear Axle Synthetic, GL-5 SAE, 75W-90. Limited-Slip 10.5/11.5 inch Rear AxlesDO
NOT REQUIREa limited slip additive.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used. If DOT 3 brake fluid is not
available, then DOT 4 is acceptable. Use only recommended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid
408 MAINTAINING YOUR VEHICLE

Climate Control......................... 200
Clock................................ 165
Clutch............................... 377
Clutch Linkage Maintenance................ 378
Compact Disc Maintenance................. 199
Compact Disc Player..................172,179
Compact Spare Tire...................... 299
Compass...........................126,127
Compass Calibration..................... 127
Compass Variance....................... 128
Computer, Trip/Travel.................... 123
Console, Overhead....................... 122
Contract, Service........................ 432
Converter, Catalytic...................... 313
Cooling System......................... 371
Coolant Capacity...................... 406
Coolant Level......................... 372
Disposal of Used Coolant................ 375
Drain, Flush, and Refill.................. 372Inspection........................... 371
Radiator Cap......................372,375
Selection of Coolant...............374,406,407
Temperature Gauge..................... 160
Cruise Control (Speed Control).............. 118
Cup Holder............................ 141
Customer Assistance..................... 430
Daytime Running Lights................... 112
Dealer Service.......................... 355
Defroster, Rear Window..............88,207,211
Defroster, Windshield..................202,205
Delay (Intermittent) Wipers................. 116
Differential............................. 80
Differential, Limited-Slip.................. 281
Digital Video Disc Player................... 80
Dipsticks
Automatic Transmission................. 380
Power Steering........................ 367
442 INDEX

Inflation Pressures..................... 296
Jacking............................. 338
Load Capacity.....................291,292
Off-Road............................. 82
Radial.............................. 299
Replacement......................... 302
Rotation............................. 306
Safety...........................286,295
Sizes............................... 287
Snow Tires........................... 305
Spare Tire........................... 337
Spinning............................ 301
Tread Wear Indicators................... 302
Wheel Mounting....................... 338
Wheel Nut Torque..................... 341
Tongue Weight/Trailer Weight.............. 323
Torque Converter Clutch.................. 274
Tow Hooks, Emergency................... 347Towing
Disabled Vehicle....................... 348
Guide.............................. 325
Recreational.......................... 329
Trailering............................ 319
Weight.............................. 325
Traction.............................. 331
Trailer Towing.......................... 318
Hitches............................. 321
Mirrors...........................88,326
Tips ................................ 326
Trailer and Tongue Weight................ 323
Trailer Towing Guide..................... 325
Trailer Weight.......................... 325
Transfer Case........................... 379
Fluid............................... 408
Transmission
Automatic........................270,380
Fluid............................... 408
INDEX 453
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