2005 Citroen XSARA PICASSO clutch

Downloaded from www.Manualslib.com manuals search engine PRESENTATION
THIS HANDBOOKsummarises the specifications, adjustments, checks and special features of CITROËN private vehicles, not including UTILITY vehicles for which there exists a separate
handbook.
The handbook is divided into groups representing the main functions:
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES - AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order: C4 - XSARA - XSARA PICASSO - BERLINGO and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
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Downloaded from www.Manualslib.com manuals search engine GENERAL
C41 - 2
XSARA3 - 4
XSARA PICASSO5 - 6
BERLINGO7 - 8
Operations following a repair: C49
C411 - 12
XSARA13 - 14
XSARA PICASSO15
BERLINGO16
Lubricants17 - 39
ENGINE
Specifications40 - 41
Tightening torques: engines all types42 - 147
Cylinder head tightening: all types148 - 150
Auxiliary drive belt152 - 153
Checking and setting the valve timing181 - 182
C4279
XSARA280
XSARA PICASSO281
Valve clearances282Checking the turbo pressure:
Xsara picasso (DW10ATED)295
Checking the air supply circuit: Xsara (DV4TD)
296
Checking the air supply circuit: C4 (DV6ATED4)297
Checking the air supply circuit: C4 (DV6TED4)298
Checking the air supply circuit: C4 (DW10BTED4)299 - 300
Checking the air supply circuit:
Xsara picasso (DW10TD/ATED)301
Checking the exhaust gas recycling circuit:
Xsara (DV4TD)302
Checking the exhaust gas recycling circuit:
Xsara picasso (DV6TED4)303
Checking the exhaust gas recycling circuit:
Xsara picasso (DW10TD/ATED)304
IGNITION
Sparking plugs305
CLUTCH - GEARBOX - TRANSMISSION
C4307 - 308
Xsara309 - 310
Xsara picasso311
CONTENTS
Vehicle
identification
Capacities
INJECTION
Checking the low pressure fuel supply
circuit: Xsara (DV4TD)283
Checking the low pressure fuel supply
circuit: C4 (DV6TED4/ATED4)284
Checking the low pressure fuel supply
circuit: Xsara Picasso (DV6TED4)285
Checking the low pressure fuel supply
circuit: C4 (DW10BTED4)286
Checking the low pressure fuel supply
circuit: Xsara (DW10TD)287
Checking the low pressure fuel supply
circuit: Xsara Picasso (DW10TD/ATED)288 - 289
Checking the turbo pressure: Xsara (DV4TD)
290
Checking the turbo pressure:
C4 (DV6TED4/ATED4)291
Checking the turbo pressure:
Xsara Picasso (DV6TED4)292
Checking the turbo pressure:
C4 (DW10BTED4)293
Checking the turbo pressure:
Xsara picasso (DW10TD)294
Checking the oil
pressureClutch
specifications
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Downloaded from www.Manualslib.com manuals search engine CLUTCH - GEARBOX - TRANSMISSION (continued)
Gearbox specifications312 - 314
Clutch specifications315 - 316
Checking and adjusting the hydraulic
clutch control317 - 318
Tightening torques: manual gearbox
319 - 330
Manual gearbox controls
331 - 343
Recommendations - precautions:
automatic gearbox344 - 346
Tightening torques: manual gearbox
347 - 349
Automatic gearbox controls
350 - 359
Driveshafts360
AXLES - SUSPENSION - STEERING
Axle geometry: C4361 - 364
Tightening torques: front axle365 - 366
Tightening torques: rear axle367
Tightening torques: power steering368 - 369
Setting the steering rack mid-point370
Checking the power steering pressure371 - 374
Axle geometry: Xsara375 - 379Adjusting the handbrake 426
Filling, bleeding the brakes427
AIR CONDITIONING
R134.a: quantities428
Checking the compressor lubricant429 - 430
Pollen filter: all types431 - 433
Filtering and drying cartridge434 - 436
Checking the efficiency of the circuit437 - 446
C4447 - 451
Xsara452
Xsara picasso453 - 456
CONTENTS
Tightening torques: front axle380
Tightening torques: rear axle382
Tightening torques: steering 383 - 384
Tightening torques: power steering385 - 387
Axle geometry: Xsara Picasso388 - 392
Tightening torques: front axle393
Tightening torques: rear axle394
Tightening torques: power steering395 - 397
BRAKES
Brake specifications: C4398 - 399
Tightening torques: Brakes401 - 403
Adjusting the handbrake 405
Filling, bleeding the brakes406 - 410
Brake specifications: Xsara411
Tightening torques 414
Brake specifications415 - 418
Adjusting the handbrake 419
Filling, bleeding the brakes420
Brake specifications: Xsara Picasso421 - 422
Brake specifications423 - 424
Aircon circuit
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Camshaft bearing cover 0,9 ± 0,1
Exhaust manifold 3,5 ± 0,3
Valve cover1,1 ± 0,1
Camshaft pulley
Pre-tightening3 ± 0,3
Tightening7,5 ± 0,7
Pulley on hub 2,1 ± 0,2
Timing pinion on crankshaft
Pre-tightening4 ± 0,4
Angular tightening53°±4°
Flywheel / clutch
Clutch mechanism 2 ± 0,2
Flywheel
Pre-tightening
(sequence 1,5,3,7,2,6,4,8)2 ± 0,2
Angular tightening(sequence 1,5,3,7,2,6,4,8)21°±3°
Engine: RFN
B1CP089C
XSARA - XSARA PICASSO
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines8HX 8HZ
Cylinder head
Camshaft bearing covers
Pre-tightening0,5
Tightening1
Fixing of camshaft sub-assemblies on cylinder head
Pre-tightening0,5
Tightening1
Exhaust manifold2,5 ± 0,2
Valve cover2,5 ± 0,2
Camshaft pulley4,3 ± 0,4
Flywheel
Flywheel
Pre-tightening1,7 1,7
Angular tightening70°±5° 75°±5°
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pump assembly
Pre-tightening0,5 ± 0,06
Tightening0,9 ± 0,1
Coolant/oil heat exchanger1 ± 0,1
XSARA
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Coolant pump
14Pre-tightening0,3 ± 0,1
Tightening0,9 ± 0,1
Con rod screws
15Pre-tightening1 ± 0,1
Angular tightening100° ± 5°
Flywheel (according to equipment)
16Pre-tightening1,7 ± 0,2
Angular tightening75°±5°
Clutch mechanism 2 ± 0,2
Engine: 9HX
B1DP1LKPB1CP0GKC
(16) Sequence for tightening the flywheel screws
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Cylinder head
Camshaft bearing covers
Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
Exhaust manifold3 ± 0,3
Camshaft pulley
Pre-tightening2 ± 0,2
Angular tightening50°±5°
Cylinder head
Pre-tightening2 ± 0,2
Tightening4 ± 0,5
Angular tightening260° ± 5°
EGR valve1 ± 0,1
Flywheel - Clutch
Flywheel
Pre-tightening3 ± 0,3
Angular tightening90°±5°
Clutch mechanism2 ± 0,2
XSARA PICASSO
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Flywheel
Flywheel4,8 ± 0,4
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pump2,3 ± 0,2
Coolant/oil heat exchanger7 ± 0,7
Injection circuit
Injector on cylinder head9 ± 0,9
Diesel fuel heater1,5 ± 0,1
Injection pump2 ± 0,2
Union on injector2,5 ± 0,2
Injection pump pulley2,3 ± 0,2
Cooling circuit
Coolant pump1,5 ± 0,1
Coolant inlet housing1,8 ± 0,1 Engine: WJY
XSARA
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