2005 Citroen XSARA PICASSO plug

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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engine: RHR
Tools.
[1]Kit of plugs: (-).0188.T
[2]Double flywheel setting peg: (-).0188.X
[3]Camshaft setting peg: (-).0188.M
[4]Belt clamp: (-).0188.AD
[5]Pinion centrer: (-).0188.AH
[6]Flywheel lock: (-).0188.F
[7]Pulley(-).0188.P
IMPERATIVE: Respect the safety and cleanliness requirements specific to High pressure Diesel injection (HDi) engine versions.
Removing.
Slacken the front RH wheel bolts.
Raise and support the front RH side of the vehicle.
Disconnect the negative terminal of the battery.
Remove:
- The under-engine sound-deadening.
- The front RH wheel.
- The front RH splash-shield.
- The engine cover.
Remove the auxiliaries drive belt
(see corresponding operation).
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ENGINE
274
CHECKING AND SETTING THE VALVE TIMING
Engine: RHR
Uncouple, plug and move aside, using tool [7],
the fuel delivery pipe (1)and the fuel return pipe (2).
Suspend the engine, using a workshop hoist.
Remove the bracket (3)and the RH engine
support (4).
Move aside the electrical harness (5).
Remove:
- The upper timing cover screws.
- The upper timing cover (6).
Rotate the engine by means of the auxiliaries drive
pulley.
Orient the camshaft pinion in the pegging position,
use a mirror if necessary.
Peg the camshaft, using tool [3].
Peg the engine flywheel, using tool [2].
Lock the flywheel, using tool [6].
B1BP351C
B1EP1FAC
B1EP1FBC
B1BP31EC
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IGNITION
VehiclesEngine
BOSCH EYQUEM CHAMPION SAGEMElectrode gap Tightening
typesetting torque
1.4i 16V KFU VR8SE2,25 ± 0,2
1.6i 16V NFU3 ± 0,3
C4 2.0i 16V RFN RFN52HZ3A
2.0i RFJ REC9MCLX 2,7 ± 0,2
2.0i 16V RFK FR 7 ME
1.4i KFW FR 7 DE RFN 58 LZ RC 8 YLC 0,9 ± 0,05
XSARA 1.6i 16V NFU FR 7 ME RFN 58 HZ
2.0i 16V RFN FR 8 ME RFN 52 HZ REC 9 YCL 2,5 ± 0,2
1.6i90 hp
NFV RFN 58 LZ
XSARA100 hp FR 7 DE RC 8 YLC
PICASSO 1.8i 16V 6FZ
FR 8 ME RFN 52 HZ REC 9 YCL
2.0i 16V RFN
SPARKING PLUGS
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: MA/5 GEARBOX
Engines: KFU - NFU
Tightening torques (m.daN).
(1)Gearbox fixings on engine: 4,5 ± 0,5
(2)Reverse gear switch: 2,5 ± 0,2
(3)Drain plug: 3,3 ± 0,3
(4)5th gear housing fixing: 2,2 ± 0,2
(5)Fixing of gearbox housing and clutch housing: 1,9 ± 0,2
B2CP3ZHD
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CLUTCH
GEARBOX
TRANSMISSION
MA/5 GEARBOX SPECIFICATIONS
Engines: KFW - NFU
Tightening torques (m.daN).
(29) Top-up plug (x1): 2,5 ± 0,5
(30)Drain plug
(x1): 2,5 ± 0,5
(31)Reverse gear switch
(x1): 2,5 ± 0,5
B2CP169D
XSARA
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: BE4/5 GEARBOX
Engines: RFN - RFK - 9HX - 9HY - 9HZ
Tightening torques (m.daN).
(1)Air vent hole : 1,5 ± 0,2
(2)Reverse gear rocker switch shaft fixing nut: 4,5 ± 0,2
(3) Differential housing fixing nut: 1,5 ± 0,2
(4)Screw fixing
(Ø M10)differential housing: 5 ± 0,5
(5)Speedometer drive support: 1,5 ± 0,2
(6)Screw fixing
(Ø M7)differential housing: 1,5 ± 0,2
(7)Drain plug : 3,5 ± 0,2
(8)Level plug: 2,2 ± 0,2
(9)Screw fixing gearbox housing/clutch housing: 1,3 ± 0,2
(10) Screw fixing 5th gear housing: 1,5 ± 0,2
(11)Reverse gear switch: 2,5 ± 0,2
B2CP3ZXD
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: BE4/5 GEARBOX
Engines: 6FZ - RFN - WJY - 8HX - 8HZ - 9HY - 9HZ - RHY - RHZ
T
ightening torques (m.daN).
(23)Clutch bearing guide (3 screws): 1,25 ± 0,2
(24)Clutch housing
(13 screws): 1,3 ± 0,2
(25)Primary shaft nut
(1 screw): 7,25 ± 0,5
(26)Secondary shaft nut
(1 screw): 6,5 ± 0,5
(27)Yoke retaining screw
(2 screws): 1,5 ± 0,2
(28)Differential gearwheel screw
(2 screws): 6,5 ± 0,5
Reverse gear switch (1 screw): 2,5 ± 0,3
(29)Differential housing
(4 screws): 5 ± 0,5
(30)Breather pipe: 1,7 ± 0,2
(31)Rear housing cover screws
(7 screws): 1,25 ± 0,2
(32)Top-up plug
(1 screw): 2,2 ± 0,2
(33) Differential housing screws
(4 screws): 1,25 ± 0,2
(34)Drain plug
(1 screw): 3,5 ± 0,3
B2CP3BRD
XSARA - XSARA PICASSO
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: ML6 GEARBOX
Engine: RHR
Tightening torques (m.daN).
(5)Reverse gear switch: 2,5 ± 0,5
(6)Level plug: 3 ± 0,2
(7)Drain plug: 3 ± 0,3
(8)Differential bearing stop plate screw: 3 ± 0,3
(9)Screw fixing gearbox housing / clutch housing: 3 ± 0,3
(10) 6thgear housing fixing screw: 2 ± 0,2
(11)Differential housing fixing
(screws M8): 1,8 ± 0,3
(12)Differential housing fixing
(screws M10): 4 ± 0,8
B2CP3ZMP
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