2005 Citroen XSARA PICASSO Automatic Gearbox

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GENERAL
Engine type
Engine with filter element filtrante
Between Min. and Max.
5-speed gearbox
Automatic gearbox
After draining
Hydraulic or brake circuit
Cooling circuit
Fuel tank capacity
NFV 6FZ RFN 9HZ 9HY RHY
3 4,25 3,75 4,5
1,5 1,7 1,55 (3) 1,4
1,81,8
6
3
0,58 litres
5,8 (1) and (2) 6,5 (1) and (2) 11 11 (1) and (2)
55 60
XSARA PICASSO CAPACITIES (in litres)
Diesel Petrol
1.6i1.8i 16 V 2.0i 16V 1.6 16V HDi
(1) = With air conditioning.
(2) = Without air conditioning.
(3) = RPO 9884 ➔ = Restyled XSARA PICASSO.
ESSENTIAL: Systematically check the oil level using the oil dipstick.
AUTO.
2.0 HDi
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GENERAL
LUBRICANTS - TOTAL recommended oils
GEARBOX OILS
TOTAL TRANSMISSION BV
Norms S.A.E: 75W80
Part No.: 9730 A2
TOTAL FLUIDE ATX
T O TA L F L U I D E AT 4 2
Special oil distributed by
CITROËN
Part No.: 9730 A6
Special oil distributed by
CITROËN
Part No.: 9736 22 Manual and piloted manual
gearboxes
MB3 automatic gearbox
4HP20 and AL4 autoactive
automatic gearboxes
All countries
Special oil distributed by
CITROËN
Part No.: 9980 D4
TOTAL TRANSMISSION X4
Part No.: 9730 A7 AM6 autoactive automatic gearbox
Transfer box and rear axle
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Gearbox below the engine
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
13 4 ± 0,414 4 ± 0,415 5,4 ± 0,516 6 ± 0,617 4 ± 0,418 6 ± 0,619 2 ± 0,220 4 ± 0,421 4 ± 0,4
B1BP35WD
Suspensions for engine/gearbox assembly
Engine: NFU
Gearbox on RH side Gearbox on LH side
B1BP35YD
B1BP35XD
4 1,8 ± 0,25 2 ± 0,26 6,5 ± 0,67 1,9 ± 0,18 4 ± 0,49 3 ± 0,310 1,8± 0,211 1 ± 0,2
12 2,5 ± 0,2
(A)MA manual gearbox
(B)AL4 automatic gearbox
ENGINEC4
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engine: RFJ
Tools.
[1]Camshaft pinion peg: (-).0194.A
[2]Crankshaft setting peg: (-).0189.R
IMPERATIVE: Respect the safety and cleanliness requirements.
Disconnect the battery.
Raise and support the vehicle, front wheels hanging.
Remove the front RH wheel, the plastic pins holding the splash-shield, the splash-shield itself.
A:Pegging on the manualgearbox.
B:Pegging on the automaticgearbox.
Turn the engine by means of the crankshaft pinion screw, to bring it to the pegging position.
B1BP2V3D
B1BP38VC
C4
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: RFJ
Checking and setting the timing (continued).
A:Pegging on the manual gearbox.
B:Pegging on the automaticgearbox.
Peg the crankshaft, using tool [2].
Remove the fixing bracket screw (4).
Move aside the power steering pipes.
Peg the camshaft pulleys (6)and (7), using tool [1].
Remove the screw (3), the crankshaft pulley (2)and
the lower timing cover (5).
IMPERATIVE: Never remove the crankshaft
pulley (2), without pegging the crankshaft and
the camshafts.
Slacken the screw (10)of the tensioner roller (9).
Turn the tensioner roller (9)
(clockwise).
Remove the timing belt (8).
B1BP2V3D
B1EP1G1DB3EP15JC
C4
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ENGINE
213
CHECKING AND SETTING THE VALVE TIMING
Engine: RFN
Checking and setting the timing (continued).
A:Pegging on the manualgearbox.
B:Pegging on the automatic gearbox.
Peg the crankshaft, using tool [2].
Remove the fixing bracket screw (4).
Move aside the power steering pipes.
Peg the camshaft pulleys (6)and (7), using tool [1].
Remove the screw (3), the crankshaft pulley (2)and
the lower timing cover (5).
IMPERATIVE: Never remove the crankshaft
pulley (2), without pegging the crankshaft and
the camshafts.
Slacken the screw (10)of the tensioner roller (9).
Turn the tensioner roller (9)
(clockwise).
Remove the timing belt (8).
B1BP2V3D
B3EP15JCB1EP1G8D
C4
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 6FZ - RFN
Checking the setting of the timing (continued).
A:Pegging on the manualgearbox.
B:Pegging on the automaticgearbox.
Turn the engine by means of the crankshaft pinion screw, to bring it to the pegging position.
Peg the crankshaft, using tool [2].
Peg the camshaft pulleys, using tool [3].
NOTE:The pegs[3]should go in without effort.
WARNING: If the pegs go in only with difficulty, repeat the operation for fitting and
tensioning the timing belt
(see corresponding operation).
Refitting.
Remove tools [2]and [3].
Complete the refitting in reverse order to removal.
B1BP2V3D
B1EP1BAC
XSARA - XSARA PICASSO
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 6FZ - RFN
Setting the timing (continued).
A: Pegging on the manualgearbox.
B: Pegging on the automaticgearbox.
Peg:
- The crankshaft, using tool [2].
- The camshaft pulleys (5)and (6), using tool [1].
Remove:
- The screw (3)of the crankshaft pulley (2).
- The lower timing cover (4)
(by moving the engine).
IMPERATIVE: Never remove the crankshaft pulley (2) without pegging the crankshaft
and the camshafts.
Slacken the screw (9)of the tensioner roller (8).
Turn the tensioner roller (8)
(clockwise).
Remove the timing belt (7).
IMPERATIVE: Systematically replace the following components: timing belt, exhaust
manifold fixing nuts, timing belt tensioner roller nut.
B1BP2V3DB1EP1BBD
XSARA - XSARA PICASSO
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