2005 Citroen XSARA PICASSO torque

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CLUTCH
GEARBOX
TRANSMISSION
BE4/5 MANUAL GEARBOX SPECIFICATIONS
Vehicle Engine Gearbox type Sequence Torque ratio Drive ratio
TU5JP4
BE4/5N20 DM 81 15x74 21x18
EW10A/J420 DM 71 17x81
C4BE4R/5S 20 DM 74 19x77
EW10J4S BE4/5L 20 DM 68 17x73 None
DV6TED4 BE4R/5L 20 DM 69 19x72
DV6ATED4 MA/5L 20 DM 75 19x72
EW10J4BE4/5J 20 DM 03 19x72
BE4/5N 20 DM 04 17x77
DV4TD BE4/5L20 DM 53
19x75
20 DM 54
XSARA
DW8B BE4/5N20 DM 05 19x75 22x19
20 DM 06 17x77
DW10TD BE4/5L20 DM 07 19x70
20 DM 08 17x77
DW10ATEDBE4/5 20 DM 10
17x61
BE4/5L 20 DM 11
TU5JP+ BE4/5J 20 DM 64 17x73
XSARA EW7J4 BE4/5V 20 DL 69 19x77
22x18
PICASSO DV6TED4
BE4/5L20 DM 62 19x70
DW10TD 20 DM 56 15x64
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CLUTCH
GEARBOX
TRANSMISSION
ML6/AL4 GEARBOX SPECIFICATIONS
Vehicle Engine Gearbox type Sequence Torque ratio Drive ratio
Type ML6
C4 DW10BTED4 ML6C 20 MB 01 17x67 None
Type AL4
C4TU5JP4 AL4 20 TS 12 20x73
EW10A AL4 20 TS 11 21x73
TU5JP4 AL4 20 TP 97 21x73
XSARA EW10J4 AL4 20 TP 89 23x73 None
DW10ATED AL4 20 TP 90 27x70
XSARA
PICASSOEW10J4 AL4 20 TS 02 23x73
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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engines: KFW - NFU - NFV - 6FZ - RFN - 8HX - 8HZ - 9HY - 9HZ - WJY - RHY - RHZ
NOTE:All the clutches are «push»type with hydraulic control.
Description.
The declutch control has a declutch fork mounted on a ball-joint.
(1)The ball-joint is screwed into the clutch casing
(2)Declutch fork
(3)Clutch casing
(4)Bearing
(5)Clutch plate
The clutch control slave cylinder (7)is fixed by two screws (6)onto the exterior of the clutch casing.
T
ightening torques (m.daN).
Fixing of clutch plate/engine flywheel: 2 ± 0,2.
Fixing of clutch control slave cylinder / clutch housing: 2 ± 0,25.
Fixing of engine flywheel/crankshaft
Pre-tightening: 1,75 ± 0,2.
Angular tightening: 75° ± 5°.
Checking torque: 6,3 ± 2,2.
B2BP047CB2BP05SC
XSARA - XSARA PICASSO
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: MA/5 GEARBOX
Engines: KFU - NFU
Tightening torques (m.daN).
(1)Gearbox fixings on engine: 4,5 ± 0,5
(2)Reverse gear switch: 2,5 ± 0,2
(3)Drain plug: 3,3 ± 0,3
(4)5th gear housing fixing: 2,2 ± 0,2
(5)Fixing of gearbox housing and clutch housing: 1,9 ± 0,2
B2CP3ZHD
C4
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: MA/5 GEARBOX
Engines: KFU - NFU
Tightening torques (m.daN).
(6)Clutch bearing guide screw: 1 ± 0,1
(7)Bearing retaining clip screw: 1,8 ± 0,2
Intermediate plate fixing: 5 ± 0,5
Hydraulic clutch slave cylinder fixing: 3 ± 0,3
B2CP3ZJD
C4
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: MA/5 GEARBOX
Engines: KFU - NFU
Tightening torques (m.daN).
(8)Gearbox support shaft nut: 6,5 ± 0,6
(9) Screws fixing gearbox support on body: 1,9 ± 0,1
(10)Gearbox support plate nut: 2,5 ± 0,2
(11)Nut fixing gearbox support on body: 1,9 ± 0,1
(12)Nut securing rubber bush: 3 ± 0,3
B2CP3ZKC
C4
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CLUTCH
GEARBOX
TRANSMISSION
MA/5 GEARBOX SPECIFICATIONS
Engines: KFW - NFU
Tightening torques (m.daN).
(23) Clutch bearing guide (3 fixing screws): 0,6 ± 0,15
(24)Intermediate plate
(11 fixing screws): 5 ± 0,5
(25)Rear cover
(3 fixing screws): 2,2 ± 0,2
(26)Bearing retaining clip
(4 fixing screws): 1,8 ± 0,2
(27)Secondary shaft nut
(1 nut): 14 ± 1
(28)Gearbox casing
(15 fixing screws): 1,8 ± 0,2
B2CP167P
XSARA
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CLUTCH
GEARBOX
TRANSMISSION
MA/5 GEARBOX SPECIFICATIONS
Engines: KFW - NFU
Tightening torques (m.daN).
(29) Top-up plug (x1): 2,5 ± 0,5
(30)Drain plug
(x1): 2,5 ± 0,5
(31)Reverse gear switch
(x1): 2,5 ± 0,5
B2CP169D
XSARA
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