Page 5 of 223

Downloaded from www.Manualslib.com manuals search engine GENERAL
Vehicle identification1 - 4
General specifications: dimensions 5 - 6
General specifications: weights7
Operations to be performed before and
after a disconnection of the battery8
Towing specifications9 - 10
Lifting and supporting the vehicle11 - 15
Capacities18
Lubricants18 - 20
ENGINE
Engine specifications22
Engine suspension tightening torques: ES9A23
Tightening torques: ES9A engine24 - 28
Suspension tightening torques: DT1729 - 31
Adjustment of torque reaction rod32
Tightening torques: DT17 engines33 - 41
Cylinder head tightening42 - 43IGNITION
Sparking plugs100
CLUTCH - GEARBOX - TRANSMISSION
Speedometer101
AM6 automatic gearbox specifications
102
Procedure before operations103
Precautions: AM6 gearbox104
AM6 gearbox specifications105
Tightening torques: AM6 gearbox106 - 107
AM6 gearbox control specifications 108 - 110
Shift lock function111
Initialisation of the AM6 gearbox112 - 113
Draining-filling-topping up
the AM6 gearbox114 - 116
Oil pressure checks: AM6 gearbox117 - 119
Transmission120
CONTENTS
Auxiliary equipment drive belt45
Checking and setting the valve timing50
Exhaust line specifications68 - 72
Cooling system specifications73 - 75
Checking the oil pressure76
Valve clearances77
Drain-fill-bleed the engine cooling circuit78 - 82
INJECTION
BOSCH 7.4.7 injection system83 - 89
Prohibited operations: SIEMENS HDi
direct injection90 - 91
Safety requirements: HDi direct injection92
Checking the low pressure fuel
supply circuit 93 - 94
Turbo pressure checks95 - 97
Air supply circuit specifications98
Checking the air supply circuit99
Angl-C6-Index-2005 4/02/05 17:10 Page III
Page 23 of 223
Downloaded from www.Manualslib.com manuals search engine 17
CAPACITIES (in litres)
GENERAL
Petrol Diesel
3.0i 24S 2.7 24V
BVA BVA
XFV UHZ
5,25
5,75
5,55
5,95
2
7
4
3
6,3
11,3 13,2
65
Engine type
Engine with filter cartridge
Max. after draining and change of filter (by suction)Max. after draining and change of filter (by gravity)Dry sump
Between min. and max.
Dry automatic gearbox
Volume of oil remaining after draining
Quantity of oil to be put back in after draining
Hydraulic circuit
Cooling circuit
Fuel tank
Angl-C6-page001-21-2005 4/02/05 17:12 Page 17
Page 44 of 223
Downloaded from www.Manualslib.com manuals search engine 38
ENGINE
ENGINE TIGHTENING TORQUES
Valve timing
Camshaft pulley hub screw
32Tightening8 ± 0,8
Angular tightening90° ± 5°
33 Camshaft pulley screw 2,3 ± 0,3
Camshaft bearing caps (*)
34Tightening0,5 ± 0,1
Pre-tightening0,9 ± 0,1
35 Tensioner roller for the fuel high pressure pump drive belt 2,5 ± 0,2
Fuel high pressure pump drive pulley
36Tightening8 ± 0,8
Angular tightening90° ± 5°
37 Camshaft timing chain tensioner 0,9 ± 0,138 Timing belt guide roller 4,5 ± 0,3
Timing pinion on crankshaft
39Tightening10 ± 1
Angular tightening90° ± 5°
40 Timing belt tensioner roller 2,6 ± 0,2
(*) Respect the sequence of tightening.Engine: DT17BTED4
B1EP1JCD
Angl-C6-page022-82-2005 4/02/05 17:19 Page 38
Page 91 of 223
Downloaded from www.Manualslib.com manuals search engine INJECTION
85
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9A
Synopsis.
(30)Pulse damper
(31)Sparking plugs (x6)
(32)Fuel tank
(33)Canister reservoir
(34)Discharge valve
(35)Exhaust line
Specifications.
Cylindrical capacity (cc): 2946.
Idling speed (rpm) non-adjustable: 700 ± 50.
Cut-off at maximum engine speed (rpm): 6520.
B1HP1ZAD
Angl-C6-page83-100-2005 4/02/05 17:22 Page 85
Page 92 of 223

Downloaded from www.Manualslib.com manuals search engine 86
INJECTION
BOSCH ME 7.4.7 INJECTION SYSTEM
Engine: ES9AFuel circuit
Component Location Supplier Reference Observations
Recommended fuel Super unleaded 95 RONor 98 RON
Fuel tank 32Capacity 65 litres
Composition polyethylene
Electric pump submerged in the tank
Fuel pump, filter andVoltage, 12 V
pressure regulator9 MARWALL Pressure, 3 bars
Flow, 115 à 120 l/h
Regulation pressure, 3,5 bars
Canister reservoir 33 PURFLUX PPGF 30 Installation under the front LH wing
Electrovalve normally closed
Canister purge 15 BOSCH 0 280 142 3172-way brownconnector
electrovalveInstallation, under the front LH wing
Resistance, 24 ohms
EV 14 Group of injectors, 1-2-3, 2-way brownconnector
0 280 155 613 Group of injectors, 4-5-6, 2-way blackconnector
Petrol injectors 18 BOSCH Marking, yellow in colour
Injectors, 4 jets
Resistance, 16 ohms
Pulse damper 30 0 280 161 500Installation, on the timing cover
Equipped with a SCHRAEDERvalve
Angl-C6-page83-100-2005 4/02/05 17:22 Page 86