2005 Citroen C4 caliper

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BRAKES
22,2 (in valve) (1)
22,86/BOSCH/EVA2 (2)25,4/ BOSCH/MCT8 (2)
BOSCH/ZOH 54/22 BOSCH/ZOH 54/26
266 283
22/20 26/24
FEDERAL MODUL/F769 GALFER/G4554
BOSCH/TRW C38
249
9/7
GALFER/G4554
BRAKE SPECIFICATIONS
Master cylinder
ØAmplifier
FT mm Supplier/pistons
Disc Ventilated
Disc thickness
Brake pad grade
ØCylinder or caliper
RR mm Disc Plain
Disc thickness
Brake pad gradeWith ABS
ET3J4 TU5JP4 DV6 TU5JP4
Manual Auto.
(1) AFU system (EBA) =Emergency Brake Assist (incorporated as standard).(2) AFD system =Automatic lighting of hazard warning lamps on emergency braking (incorporated as standard).Brake fluid reservoir.Supplier: BOSCH, brake fluid quality: DOT 4.
The brake fluid reservoir is in 2 parts: the principal reservoir (equipped with a level detector)and a separate reservoir, they are linked by a rislan
pipe by means of a clickfit union.
C4
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BRAKES
23,8 (in click) (1)
25,4/ BOSCH/MCT8 (2)
BOSCH/ZOH 54/26TEVES/F
BOSCH/ZOH 54/26TEVES/F
N3 57/26 N3 57/26
283 302 283 302
26/24
GALFER/G4554 JURID 976 GALFER/G4554 JURID 976
BOSCH/TRW C38
249
9/7
GALFER/G4554
BRAKE SPECIFICATIONS
Master cylinder
ØAmplifier
mm
Supplier
FTpistons
Disc Ventilated
Disc thickness
Brake pad grade
ØCylinder or caliper
RR mm Disc Plain
Disc thickness
Brake pad gradeWith ESP
ET3J4 TU5JP4 EW10A/J4 EW10J4S DV6TED4/ATED4DW10
BTED4
Manual/Automatic
(1) AFU system (EBA) =Emergency Brake Assist (incorporated as standard).(2) AFD system =Automatic lighting of hazard warning lamps on emergency braking (incorporated as standard).Brake fluid reservoir.Supplier: BOSCH, brake fluid quality: DOT 4.The brake fluid reservoir is in 2 parts: the principal reservoir (equipped with a level detector)and a
separate reservoir, they are linked by a rislan pipe by means of a clickfit union.
C4
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BRAKES
TIGHTENING TORQUES: BRAKING SYSTEM
Front brakes
1Front brake disc1 ± 0,1
2Yoke on caliper3 ± 0,3
3Unions on brake piping1,5 ± 0,1
4Caliper on pivot10,5 ± 1
5ABS/ESP hydraulic block support on the chassis member0,2 ± 0,1
6Wheel sensor0,8 ± 0,1
B3FP7DVD
B3FP7DWD
C4
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BRAKES
TIGHTENING TORQUES: BRAKING SYSTEM
B3FP7DZC
B3FP7EOC
Rear brakes
10Unions on brake piping1,5 ± 0,1
11Rear brake caliper support 5,3 ± 0,5
12Rear brake caliper3 ± 0,3
13Wheel sensor0,8 ± 0,1
C4
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BRAKES
B3FP7EUC
BLEEDING AND FILLING THE BRAKING SYSTEM
Filling the braking circuit.
WARNING: Use only the approved and recommended hydraulic fluids.
IMPERATIVE: Only use new brake fluid that has not emulsified; avoid any introduction of
impurities into the hydraulic circuit.
Fill the brake fluid reservoir (4).
Bleeding the primary braking circuit.
WARNING: During the bleed operations: take care to maintain the level of the brake fluid
in the reservoir, keep it topped up.
WARNING: The ABS system must not be in action during the bleed operation.
WARNING: Respect the sequence for the opening of the bleed screws.
Front brake caliper : Bleed screw (8).
Rear brake caliper : Bleed screw (9).
Bleed each brake caliper, proceeding in the following sequence:
- Front LH wheel.
- Front RH wheel.
- Rear LH wheel.
- Rear RH wheel.
B3FP7ETC
C4
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BRAKES
Without ABS 23,8 (expansion holes)With ABS 23,8 (valve)
228,6
BOSCH 54 LUCAS 57 BOSCH 54
266 283 266
22 / 20
FERF 769 ASFM 380 FERF 769
13 / 2
228 / 230 228 / 230
247 247
8 / 6 8 / 6
JURID
E 558 519 E 558 519
BOSCH/Load-sensitive compensator
32
0,3 - White
BRAKE SPECIFICATIONS
Estates
TU3JP TU5JP4 EW10J4 DW8 DV4TD DW10TDDW10
ATED
FTØ
mmMaster cylinder
Amplifier
Caliper makes/pistons
Disc
Disc thickness/min. thicknessVentilated
Brake pad grade
Thickness/min. thickness
RRØ
mmDrum - Ø min./max.
Disc non-ventilated
Make
Brake lining grade
Make/type
Cut-off pressure in bars
Ramp/paint reference
Disc thickness/min. thickness
XSARA
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BRAKES
BRAKE SPECIFICATIONS
(*) ESP = Electronic Stability Program.
XSARA PICASSO
Mercosur Europe
Without ESP (*)
EW10J4 DW10TD TU5JP+ EW4J4 EW10J4 DW10TD
Master cylinder23,8
Master-vac/
ØMaster cylinder travel254/34
FT mm
Caliper makesLUCAS BOSCH
PistonC54/54 ZOH54/54
Disc Ventilated266
Disc thickness/min. thickness20,4/18,4 22/20
Makes/brake pad gradeJURID/3724 FERODO/769 (37)
Rear brake plates
Supplier/typeLUCAS/ENERGIT/C52980
Ø Cylinder or caliper22,2
mm Drum/Ø max.228,6/230
RR MakeABEX
Brake lining grade4930/2
Compensator/supplier/typeTEVESITTA
(load-sensitive rear braking compensator)Cut-off pressure in bars20/61,6
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BRAKESBRAKE SPECIFICATIONS
EW4J4 EW10J4 DV6 DW10TD
Master cylinder23,8
Ø Master-vac/
mm Master cylinder travel254/35
FT Caliper makes/pistonsBOSCH ZOH54/54
Disc Ventilated283
Disc thickness/min. thickness26/24
Brake pad supplier/gradeFERODO/769 (37)
Rear brake caliper
Ø Supplier/typeTRW C38
mm Disc plain247
RR Disc thickness/min. thickness9/7
MakeGALFER
Brake lining gradeG 4554
Compensator:
On versions with ABS, there is no load-sensitive rear braking compensator
Cut-off pressure in bars
(*) ESP = Electronic Stability Program.All Types
With ESP (*)
XSARA PICASSO
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