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Gearbox below the engine
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
13 4 ± 0,414 4 ± 0,415 5,4 ± 0,516 6 ± 0,617 4 ± 0,418 6 ± 0,619 2 ± 0,220 4 ± 0,421 4 ± 0,4
B1BP35WD
Suspensions for engine/gearbox assembly
Engine: NFU
Gearbox on RH side Gearbox on LH side
B1BP35YD
B1BP35XD
4 1,8 ± 0,25 2 ± 0,26 6,5 ± 0,67 1,9 ± 0,18 4 ± 0,49 3 ± 0,310 1,8± 0,211 1 ± 0,2
12 2,5 ± 0,2
(A)MA manual gearbox
(B)AL4 automatic gearbox
ENGINEC4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head1 Inlet air pressure sensor 0,8 ± 0,12 Motorised butterfly housing fixing screws 0,7 ± 0,13 Inlet manifold nuts 0,8 ± 0,24 Valve cover screws (*) 0,9 ± 0,15 Coolant outlet housing screw 0,8 ± 0,26 Thermostat fixing screw 0,8 ± 0,27 Oxygen sensor 4,7 ± 0,7
Catalytic converter fixing nuts (*)
8Pre-tightening1,8 ± 0,3
Tightening4 ± 0,4
Check the tightening4 ± 0,49 Exhaust manifold nuts 2,3 ± 0,510 Exhaust manifold fixing stud 0,8 ± 0,111 Lubrication plug 1,5 ± 0,2
Cylinder head bolts (*)
12Tightening2 ± 0,2
Angular tightening260° ± 5°13 Camshaft bearing cap screws (*) 0,9 ± 0,114 Inlet manifold fixing stud 0,8 ± 0,115 Engine coolant temperature sensor (CMM) 1,7 ± 0,116 Engine coolant temperature sensor (instrument panel) 1,7 ± 0,1
17 Sparking plugs 3 ± 0,1
Engine: NFU
B1BP362P
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
18 Coolant pump screw 2 ± 0,1
19 Oil plug 2,5 ± 0,5
20 Con rod cap bolt 3,8 ± 0,2
21 Seal plate screw, flywheel end 1 ± 0,1
22 Flywheel screw (*) 7 ± 0,7
23 Seal plate screw, timing end 1 ± 0,1
24 Coolant inlet manifold screw 0,8 ± 0,1
25 Crankshaft pinion screw
Tightening4 ± 0,2
Angular tightening45°±3°
26 Crankshaft bearing cap screw
Tightening2 ± 0,1
Angular tightening49°±2°
27 Accessories drive belt pulley screw 2,5 ± 0,6
28 Knock sensor 2 ± 0,5
Engine: NFU
B1DP1KUP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: NFU
B1CP0GCCB1JP063C
Sequence of tightening the nuts (8)(Catalytic converter)(22) Sequence of tightening the flywheel screws
IMPERATIVE: Respect the tightening sequence.
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Lubrication
29 Strainer fixing 0,8 ± 0,2
30 Oil gauge screw 0,8 ± 0,1
31 Piston skirt spray jet 1,5 ± 0,2
32 Drain plug 3 ± 0,5
33 Oil sump screw 0,8 ± 0,1
34 Oil pressure switch 2 ± 0,2
35 Oil circuit plugs 2,5 ± 0,5
36 Oil filter support screw 0,8 ± 0,2
37 Oil level sensor 0,8 ± 0,2
38 Oil pump screw 0,9 ± 0,1
Engine: NFU
B1BP363P
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
39 Camshaft pulley screw 4,5 ± 0,5
40 Guide roller screw 2 ± 0,2
41 Tensioner roller screw 2,1 ± 0,4
Engine: NFU
B1BP1GMP
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessories
42 Alternator support fixing screw 2,5 ± 0,6
43 Alternator power circuit fixing nut 1,4 ± 0,2
44 Alternator fixing screw 4 ± 0,4
45 Aircon compressor fixing screw 2,5 ± 0,2
46 Tensioner roller support fixing screw 2,5 ± 0,6
47 Bottom screw fixing tensioner roller support 5,7 ± 1
48 Top screw fixing tensioner roller support 2,5 ± 0,6
Engine: NFU
B1BP364P
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
7 1 ± 0,18 5 ± 0,59 6,5 ± 0,610 3 ± 0,311 3 ± 0,312 6 ± 0,613 1,9 ± 0,2
B1BP35TD
Suspensions for engine/gearbox assembly
Engine: RFJ
RH side Torque reaction rod
B1BP35VD
B1BP35UD
4 4,5 ± 0,45 3,9 ± 0,46 5,4 ± 0,6
C4
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