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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Tightening torques (m.daN).
Unions between pump unions and power steering valve: 2 ± 0.3
(16)Fixing screw: 2.2 ± 0.3
(17)Fixing screw: 2.2 ± 0.3
(18) Fixing screw: 2.2 ± 0.3
NOTE: Coat the threads with product «E3».
A pressure switch is implanted in the hydraulic piping between the high
pressure pump and the power steering valve.
- Opening pressure = 30 / 35 bars.
- Closing pressure = 25 barsminimum.
Tightening torque = 2 ± 0.2.
B3EP118D
XSARA PICASSO
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BRAKES
22,2 (in valve) (1)
22,86/BOSCH/EVA2 (2)25,4/ BOSCH/MCT8 (2)
BOSCH/ZOH 54/22 BOSCH/ZOH 54/26
266 283
22/20 26/24
FEDERAL MODUL/F769 GALFER/G4554
BOSCH/TRW C38
249
9/7
GALFER/G4554
BRAKE SPECIFICATIONS
Master cylinder
ØAmplifier
FT mm Supplier/pistons
Disc Ventilated
Disc thickness
Brake pad grade
ØCylinder or caliper
RR mm Disc Plain
Disc thickness
Brake pad gradeWith ABS
ET3J4 TU5JP4 DV6 TU5JP4
Manual Auto.
(1) AFU system (EBA) =Emergency Brake Assist (incorporated as standard).(2) AFD system =Automatic lighting of hazard warning lamps on emergency braking (incorporated as standard).Brake fluid reservoir.Supplier: BOSCH, brake fluid quality: DOT 4.
The brake fluid reservoir is in 2 parts: the principal reservoir (equipped with a level detector)and a separate reservoir, they are linked by a rislan
pipe by means of a clickfit union.
C4
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BRAKES
Without ABS 23,8 (expansion holes)With ABS 23,8 (valve)
228,6
BOSCH 54 LUCAS 57 BOSCH 54
266 283 266
22 / 20
FERF 769 ASFM 380 FERF 769
13 / 2
228 / 230 228 / 230
247 247
8 / 6 8 / 6
JURID
E 558 519 E 558 519
BOSCH/Load-sensitive compensator
32
0,3 - White
BRAKE SPECIFICATIONS
Estates
TU3JP TU5JP4 EW10J4 DW8 DV4TD DW10TDDW10
ATED
FTØ
mmMaster cylinder
Amplifier
Caliper makes/pistons
Disc
Disc thickness/min. thicknessVentilated
Brake pad grade
Thickness/min. thickness
RRØ
mmDrum - Ø min./max.
Disc non-ventilated
Make
Brake lining grade
Make/type
Cut-off pressure in bars
Ramp/paint reference
Disc thickness/min. thickness
XSARA
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BRAKES
ABS/ESP HYDRAULIC BLOCK XSARA
Braking system specifications
- 'X'braking circuit.
- Front: disc brakes, ventilated
(according to model).
- Rear: drum brakes with automatic adjustment.
- Cable operated handbrake acting on the rear wheels.
(1)Hydraulic valve block «ABS Bosch 5.3»or
(1)Hydraulic valve block «ABS Bosch 5.3 REF»or
(1)Hydraulic valve block «ABS with ESP Bosch 5.7».
(2)Load sensitive braking compensator
(according to model).
B3FP09HC
B3FP09JC
2
1
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BRAKES
BRAKE SPECIFICATIONSXSARA PICASSO
Braking system specifications
- 'X'braking circuit.
- Front: disc brakes, ventilated.
- Rear: drum brakes with automatic adjustment.
- Cable operated handbrake acting on the rear wheels.
- Load sensitive braking compensator
(non ABS versions).
(1)Hydraulic valve block «ABS Bosch 5.3» or
(1)Hydraulic valve block + ECU.
(2)Load sensitive braking compensator
(according to version).
B3FP09HC
B3FP08ND
2
1
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AIR
CONDITIONING
ESSENTIAL: The compressor lubricant is extremely hygroscopic; always use FRESH oil.
Checking the compressor oil level
There are three specific cases:
- 1/Repairs to a system without leaks.
- 2/Slow leak.
- 3/Fast leak.
1/ Repairing a system without leaks.
a) - Using draining/recovery equipment not fitted with an oil decanter.
- Drain the system as slowly as possible via the LOW PRESSUREvalve, so as not to lose any oil.
- No more oil should be added when filling the system with R 134.afluid.
b) - Using draining/filling equipment fitted with an oil decanter.
- Drain the R 134.afluid from the system in accordance with the instructions in the equipment handbook.
- Measure the amount of oil recovered.
- Add the same amount of NEWoil when filling the system with R 134.afluid.
c) - Replacing a compressor.
- Remove the old compressor, drain it and measure the oil quantity.
- Drain the new compressor
(supplied full), so that the same amount of NEWoil is left in the compressor as was in the old compressor.
- No more oil should be added when filling the system with R 134.a fluid.
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Compressor lubricant
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CONDITIONING
444
CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM
Aircon circuit diagnosis table
Principal problem Symptom Possible causes
Incorrect adjustment of the aircon compressor
clutch
The clutch of the aircon compressor Aircon fluid quantity
remains engaged
Aircon compressor defective
The aircon compressor makes an abnormal Lack of aircon fluid in the aircon circuit
noiseAircon compressor valves defective
The clutch of the aircon compressor Aircon compressor clutch
remains engaged and slips
Auxiliaries drive belt
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AIR
CONDITIONING
(1)High pressure valve
(2)Low pressure valve
(3)Pressostat
(tighten to 0,6 m.daN)
(4)Aircon pressure reducer
(5)Filtering and drying cartridge
(6)Buffer capacity
«a»Outlet and inlet of the aircon pressure reducer, tighten to 0,8 m.daN
«b»Outlet and inlet of the aircon compressor, tighten to 0,7 m.daN
AIR CONDITIONING SYSTEM (R 134.a)
C5HP1BHP
Engines: ET3J4 - TU5JP4
C4
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