2005 Citroen BERLINGO warning

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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 6FZ - RFN
Checking the setting of the timing (continued).
A:Pegging on the manualgearbox.
B:Pegging on the automaticgearbox.
Turn the engine by means of the crankshaft pinion screw, to bring it to the pegging position.
Peg the crankshaft, using tool [2].
Peg the camshaft pulleys, using tool [3].
NOTE:The pegs[3]should go in without effort.
WARNING: If the pegs go in only with difficulty, repeat the operation for fitting and
tensioning the timing belt
(see corresponding operation).
Refitting.
Remove tools [2]and [3].
Complete the refitting in reverse order to removal.
B1BP2V3D
B1EP1BAC
XSARA - XSARA PICASSO
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 6FZ - RFN
Tensioning the timing belt.
Turn the tensioner roller (8)in the direction of the arrow «c», by means of a hexagonal spanner at «d».
IMPERATVE: The index «a» should go past the slot «g» by an angular value of 10°.
If it does not, replace the tensioner roller or the timing belt and tensioner roller assembly.
Next bring the index «a» to its adjusting position «g», by turning the tensioner roller in the direction of
the arrow «e».
WARNING: the index «a» should not pass the slot «g».
Otherwise, repeat the operation to tension the timing belt.
IMPERATIVE: The tensioner roller should not turn during the tightening of its fixing.
If it does, repeat the operation to tension the timing belt.
Tighten the screw (9)of the tensioner roller (8)to 2,1 ± 0,2 m.daN.
IMPERATIVE: The hexagonal tensioner roller drive should be approx. 15° below the level of the cylinder
head gasket «h».
If it is not, replace the tensioner roller or the timing belt and tensioner roller assembly.
B1EP1BEC
B1EP1BFC
XSARA - XSARA PICASSO
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ENGINE
CHECKING THE VALVE TIMING
Engine: RFK
Checking the timing (continued).
Suspend the engine, using a workshop hoist.
Remove:
- The RH engine support.
- The upper timing cover.
Peg the camshaft pulleys, using tool [1].
NOTE:The pegs [1] should go in without forcing.
WARNING: If the pegs go in only with difficulty, repeat the operation for fitting and tensioning
the timing belt
(see corresponding operation).
Remove the pegs [1]and [2].
Complete the refitting.
IMPERATIVE: Carry out the operations that are necessary following a reconnection of the battery
(see corresponding operation).
B1EP1GRC
C4
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: RFK
Tensioning the timing belt.
Turn the tensioner roller (9)anti-clockwise, using a hexagonal spanner at «c».
Place the index «a»in position «e».
IMPERATIVE: The index «a» should go past the slot «f» by an angular value of 10°.
If it does not, replace the tensioner roller or the tensioner roller and timing belt assembly.
Then bring the index «a»to its adjustment position «f», by turning the tensioner roller in the direction
of the arrow «d».
WARNING: The index «a» must not go past the slot «f».
If it does, restart the operation to tension the timing belt.
IMPERATIVE : The tensioner roller must not turn during the tightening of its fixing. If it does
turn, restart the operation to tension the timing belt.
Tighten the screw (10)of the tensioner roller (9)to 2,1 ± 0,2 m.daN.
IMPERATIVE: The hexagonal tensioner roller drive should be at approx. 15° below the level of
the cylinder head gasket «g».
Otherwise, replace the tensioner roller or the tensioner roller and timing belt assembly.
B1EP1GXD
B1EP1GZC
C4
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ENGINECHECKING THE VALVE TIMING
Engines: 9HX - 9HY - 9HZ
Checking the timing (continued).
Peg the camshaft at «c», using tool [2]
(oil the pegs).
WARNING: The magnetic track should not show any sign of damage and should not be
approached by any other magnetic source.
Peg the crankshaft at «d», using tool [3].
ESSENTIAL: Should it not be possible to peg the camshaft, check that the offset between
the camshaft pinion hole and the pegging hole is not more than 1 mm. If it is more, repeat
the operation to position the timing belt
(see corresponding operation).
Note : The index «e»of the dynamic tensioner roller should be centred in the interval «f».
Check the correct positioning of the index «e».
If it is not correct, repeat the operation to tension the timing belt
(see corresponding operation).
Remove tools [2]and [3].
Refitting.
Peg the flywheel at «b», using tool [1].
Remove the screw (8).
Refit the upper timing cover (11), lower timing cover (10), the accessories drive pulley (9), the screw (8).
Tightening method for the screw (8):
- Pre-tighten to 3 ± 0,3 m.daN.- Angular tighten: 180° ± 5°.
Remove the tool [1]and complete the refitting.
IMPERATIVE: Carry out the operations that are necessary following a reconnection of the battery
(see corresponding operation).
B1EP1HKC
B1EP1E5C
C4
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: 9HX - 9HY - 9HZ
Checking and setting the timing (continued).
Turn the engine in the normal direction of rotation until the peg [1]engages in the setting hole.
Peg the flywheel at «b», using tool [1].
Move aside the electrical harness (6).
Remove:
- The engine support (7).
- The screw (8).
- The accessories drive pulley (9).
- The lower timing cover (10).
- The upper timing cover (11).
- The tool [1].
Refit the screw (8).
Rotate the crankshaft to bring the camshaft to its pegging point.
Peg:
- The camshaft at «c», using tool [2]
(oil the pegs).
- The fuel high pressure pump pulley (15)at «f»using a 5 mmdiameter peg.
WARNING: Do not touch or damage the track of the engine speed sensor target (14).
B1BP305C
B1EP1HJD
C4
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HX - 9HY - 9HZ
Adjusting the timing belt tension.
Act on the tensioner roller (18)to align the marks «j»and «h», avoiding detensioning the timing belt,
using an allen spanner at «d».
Should this fail, repeat the operation to tension the timing belt.
Hold the tensioner roller (18).
Tighten the tensioner roller fixing nut to 3,7 ± 0,3 m.daN.
Check the position of the tensioner roller
(the alignment of the marks «j» and «h»should be correct).
Remove tools [2]and [3].
Rotate the crankshaft six times
(clockwise).
IMPERATIVE: Never rotate the engine backwards.
WARNING: Do not touch or damage the track of the target of the engine speed sensor (14).
Peg the crankshaft, using tool [3].
Check the position of the tensioner roller
(the alignment of the marks «j»and «h»should be correct).
If this is not the case, repeat the operation to tension the timing belt.
Peg the camshaft pulley, using tool [2].
B1EP1HNC
C4
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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engines: 9HZ - 9HY
Refit the screw (10).
Rotate the crankshaft six times
(clockwise).
IMPERATIVE: Never turn it backwards.
Peg the camshaft at «c», using tool [2]
(oil the peg).
WARNING: The magnetic track should not show any sign of damage and should not be
approached by any other magnetic source.
Peg the crankshaft at «d», using tool [3].
ESSENTIAL: Should it not be possible to peg the camshaft, check that the offset between
the camshaft pinion hole and the pegging hole is not more than 1 mm. If it is more, repeat
the operation to position the timing belt
(see corresponding operation).
Note: The index «e»of the dynamic tensioner roller should be centred in the interval «d».
Check the correct positioning of the index «e».
If it is not correct, repeat the operation to tension the timing belt
(see corresponding operation).
Remove tools [2] and [3].
B1EP1E4D
B1EP1E5C
XSARA PICASSO
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