2005 Citroen BERLINGO cylinder

Downloaded from www.Manualslib.com manuals search engine 103
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Coolant pump
14Pre-tightening0,3 ± 0,1
Tightening0,9 ± 0,1
Con rod screws
15Pre-tightening1 ± 0,1
Angular tightening100° ± 5°
Flywheel (according to equipment)
16Pre-tightening1,7 ± 0,2
Angular tightening75°±5°
Clutch mechanism 2 ± 0,2
Engine: 9HX
B1DP1LKPB1CP0GKC
(16) Sequence for tightening the flywheel screws
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 103

Downloaded from www.Manualslib.com manuals search engine 104
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Bearing cap fixing screws
Pre-tightening1 ± 0,2
17Slackening180°
Tightening3 ± 0,3
Angular tightening140° ± 5°
18 Crankshaft bearing cap cover screws 0,8 ± 0,3
Crankshaft bearing cap cover screws
19Pre-tightening0,6 ± 0,2
Tightening0,8 ± 0,3
Accessories drive pulley
20Pre-tightening3,5 ± 0,4
Angular tightening190° ± 5°
Engine: 9HX
B1DP1LKP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 104

Downloaded from www.Manualslib.com manuals search engine 105
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Crankshaft bearing cap cover
Tightening method:
Pre-tighten the 10screws (17)
(from 1 to 10)to1
Pre-tighten the 14screws (19) (from 11 to 24)to 0,6
Tighten the 2 screws (18) (inside the flywheel bell housing)to0,8
Slacken the screws (17)by 180°
Tighten the 10screws (17)
(from 1 to 10)to 3
Tighten the screws (17) (from 1 to 10)by 140°Tighten the 14screws (19) (from 11 to 24)to0,8
Engine: 9HX
B1DP1LLD
Sequence for tightening the screws (17), (18) and (19)
(17) Bearing cap fixing screws
(screw M9)
(18) Crankshaft bearing cap cover screws(screw M6)
(19) Crankshaft bearing cap cover screws (screw M6)
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 105

Downloaded from www.Manualslib.com manuals search engine 112
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
1 Air inlet manifold 1 ± 0,1
2 Oil trap 1 ± 0,1
Camshaft bearing cover screws
3Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
Engines: 9HY - 9HZ
B1DP1D7D
(3) Sequence for tightening the camshaft bearing cover screws
B1BP39XP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 112

Downloaded from www.Manualslib.com manuals search engine 113
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Camshaft bearing cover studs
4Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
5 Exhaust gas recycling electrovalve (EGR) 1 ± 0,1
Cylinder head
6Pre-tightening2 ± 0,2
Tightening4 ± 0,5
Angular tightening260° ± 5°
7 Vacuum pump 1,8 ± 0,2
Coolant outlet housing
8Pre-tightening0,3 ± 0,1
Tightening0,7 ± 0,1
Engines: 9HY - 9HZ
B1DP05BC
(6) Sequence for tightening the cylinder head bolts
B1BP39XP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 113

Downloaded from www.Manualslib.com manuals search engine 114
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
9 Exhaust manifold 5 ± 0,2
10 Exhaust manifold stud 1 ± 0,2
11 Turbocompressor nuts 2,6 ± 0,6
12 Catalytic converter nuts 2 ± 0,1
Double butterfly housing (according to equipment)
13Pre-tightening0,1
Tightening0,9 ± 0,2
Engines: 9HY - 9HZ
B1BP39XP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 114

Downloaded from www.Manualslib.com manuals search engine 115
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Coolant pump
14Pre-tightening0,3 ± 0,1
Tightening0,9 ± 0,1
Con rod screws
15Pre-tightening1 ± 0,1
Angular tightening100° ± 5°
Damping flywheel (according to equipment)
Pre-tightening3 ± 0,3
16Angular tightening90°±5°
Flywheel (according to equipment)
Pre-tightening1,7 ± 0,2
Angular tightening75°±5°
Engines: 9HY - 9HZ
B1DP1LKPB1CP0GKC
(16) Sequence for tightening the flywheel screws
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 115

Downloaded from www.Manualslib.com manuals search engine 116
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Bearing cap fixing screws
Pre-tightening1 ± 0,2
17Slackening180°
Tightening3 ± 0,3
Angular tightening140° ± 5°
18 Crankshaft bearing cap cover screws 0,8 ± 0,3
Crankshaft bearing cap cover screws
19Pre-tightening0,6 ± 0,2
Tightening0,8 ± 0,3
Accessories drive pulley
20Pre-tightening3,5 ± 0,4
Angular tightening190° ± 5°
Engines: 9HY - 9HZ
B1DP1LKP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 116