2005 CHRYSLER VOYAGER coil

fog light snow chains low beam height charging traction control

Page 373 of 2339

CHRYSLER VOYAGER 2005 Service Manual REMOVAL
When replacing the spark plugs and spark plug
cables, route the cables correctly and secure them in
the appropriate retainers. Failure to route the cables
properly can cause the radio to repro

REMOVAL
When replacing the spark plugs and spark plug
cables, route the cables correctly and secure them in
the appropriate retainers. Failure to route the cables
properly can cause the radio to reproduce ignition
noise, cross ignition of the spark plugs orshort cir-
cuit the cables to ground.
Always remove cables by grasping at the boot,
rotating the boot 1/2 turn, and pulling straight back
in a steady motion.
(1) Prior to removing the spark plug, spray com-
pressed air around the spark plug hole and the area
around the spark plug.
(2) Remove the spark plug using a quality socket
with a foam insert.
(3) Inspect the spark plug condition.
INSTALLATION
When replacing the spark plugs and spark plug
cables, route the cables correctly and secure them in
the appropriate retainers. Failure to route the cables
properly can cause the radio to reproduce ignition
noise, cross ignition of the spark plugs orshort cir-
cuit the cables to ground.
(1) Coat threads of spark plug with anti-seize. Be
sure not to get anti-seizeANYWHERE BUT ON
THE THREADS OF THE SPARK PLUG as
shown in (Fig. 13).
(2) To avoid cross threading, start the spark plug
into the cylinder head by hand.
(3) Tighten spark plugs to 17.5 N´m (13 ft. lbs.)
torque.
(4) Install spark plug cables over spark plugs. A
click will be heard and felt when the cable properly
attaches to the spark plug.
SPARK PLUG CABLE
DESCRIPTION
Spark Plug cables are sometimes referred to as
secondary ignition wires. The wires transfer electri-
cal current from the ignition coil pack to individualspark plugs at each cylinder. The resistive spark plug
cables are of nonmetallic construction. The cables
provide suppression of radio frequency emissions
from the ignition system.
Check the spark plug cable connections for good
contact at the coil, and spark plugs. Terminals should
be fully seated. The insulators should be in good con-
dition and should fit tightly on the coil, and spark
plugs. Spark plug cables with insulators that are
cracked or torn must be replaced.
Clean Spark Plug cables with a cloth moistened
with a non-flammable solvent. Wipe the cables dry.
Check for brittle or cracked insulation. The spark
plug cables and spark plug boots are made from high
temperature materials.
REMOVAL - 2.0/2.4L
Failure to route the cables properly could cause the
radio to reproduce ignition noise, cross ignition of the
spark plugs or short circuit the cables to ground.
Remove spark plug cable from coil first.
Always remove the spark plug cable by grasping
the top of the spark plug insulator, turning the boot
1/2 turn and pulling straight up in a steady motion.
INSTALLATION - 2.0/2.4L
Failure to route the cables properly could cause the
radio to reproduce ignition noise, cross ignition of the
spark plugs or short circuit the cables to ground.
Install spark plug insulators over spark plugs.
Ensure the top of the spark plug insulator covers the
upper end of the spark plug tube, then connect the
other end to coil pack.
8I - 10 IGNITION CONTROLRS
SPARK PLUG (Continued)

Page 498 of 2339

CHRYSLER VOYAGER 2005 Service Manual Service replacement clocksprings are shipped pre-
centered and with a molded plastic shield that snaps
onto the rotor over the release button. The release
button secures the centered clockspring rotor

Service replacement clocksprings are shipped pre-
centered and with a molded plastic shield that snaps
onto the rotor over the release button. The release
button secures the centered clockspring rotor to the
clockspring case and the shield prevents the release
button from being inadvertently depressed during
shipment and handling, but the shield must be
removed from the clockspring after it is installed on
the steering column (Refer to 8 - ELECTRICAL/RE-
STRAINTS/CLOCKSPRING - STANDARD PROCE-
DURE).
The clockspring cannot be repaired. If the clock-
spring is faulty, damaged, or if the driver airbag has
been deployed, the clockspring must be replaced.
OPERATION
The clockspring is a mechanical electrical circuit
component that is used to provide continuous electri-
cal continuity between the fixed instrument panel
wire harness and the electrical components mounted
on or in the rotating steering wheel. The rotating
electrical components include the driver airbag, the
horn switch, the speed control switches, and the
remote radio switches, if the vehicle is so equipped.
The clockspring case is positioned and secured to the
upper steering column housing near the top of the
steering column. The connector receptacles on the
tail of the clockspring case connect the clockspring to
the vehicle electrical system through two connectors
from the instrument panel wire harness.
The clockspring rotor is movable and is keyed by
the tower formation that is molded onto the upper
surface of the rotor hub to an opening that is cast
into the steering wheel armature. Rubber bumper
blocks on either side of the clockspring tower forma-
tion eliminate contact noise between the clockspring
tower and the steering wheel. The lobe of the turn
signal cancel cam on the lower surface of the clock-
spring rotor hub contacts a turn signal cancel actua-
tor of the multi-function switch to provide automatic
turn signal cancellation. The yellow or black-sleeved
pigtail wires on the upper surface of the clockspring
rotor connect the clockspring to the driver airbag,
while a steering wheel wire harness connects the
connector receptacle on the upper surface of the
clockspring rotor to the horn switch and, if the vehi-
cle is so equipped, to the optional speed control
switches and remote radio switches on the steering
wheel.
The clockspring tape has travel limits and can be
damaged by being wound too tightly during full stop-
to-stop steering wheel rotation. To prevent this from
occurring, the clockspring is centered when it is
installed on the steering column. Centering the clock-
spring indexes the clockspring tape to the movable
steering components so that the tape can operatewithin its designed travel limits. However, if the
clockspring is removed from the steering column or if
the steering shaft is disconnected from the steering
gear, the clockspring spool can change position rela-
tive to the movable steering components and must be
re-centered following completion of the service or the
tape may be damaged (Refer to 8 - ELECTRICAL/
RESTRAINTS/CLOCKSPRING - STANDARD PRO-
CEDURE).
Service replacement clocksprings are shipped pre-
centered and with a plastic shield installed over the
clockspring release button. This shield should not be
removed and the release button should not be
depressed until the clockspring has been installed on
the steering column. If the release button is
depressed before the clockspring is installed on a
steering column, the clockspring centering procedure
must be performed (Refer to 8 - ELECTRICAL/RE-
STRAINTS/CLOCKSPRING - STANDARD PROCE-
DURE).
STANDARD PROCEDURE - CLOCKSPRING
CENTERING
If the rotating tape (wire coil) in the clockspring is
not positioned properly with the steering wheel and
the front wheels, the clockspring may fail. The fol-
lowing procedure MUST BE USED to center the
clockspring if it is not known to be properly posi-
tioned, or if the front wheels were moved from the
straight ahead position.
(1) Position steering wheel and front wheels
straight ahead.
(2) Release hood latch and open hood.
(3) Disconnect and isolate the battery negative
cable.
(4) Wait two minutes for the system reserve capac-
itor to discharge before beginning any airbag compo-
nent service.
(5) Remove driver airbag from steering wheel
(Refer to 8 - ELECTRICAL/RESTRAINTS/DRIVER
AIRBAG - REMOVAL).
(6) Disconnect wire connectors from back of driver
airbag.
(7) Disconnect the 2±way connector from remote
radio control harness (if equipped).
(8) Disconnect the 4±way harness connector from
the speed control (if equipped)/horn harness to the
clockspring.
(9) Remove steering wheel (Refer to 19 - STEER-
ING/COLUMN/STEERING WHEEL - REMOVAL).
(10) Rotate the clockspring rotor clockwise until
the rotor stops. Do not apply excessive force.
(11) From the end of travel, rotate the rotor two
turns counterclockwise until the wires end up at the
top.
RSRESTRAINTS8O-11
CLOCKSPRING (Continued)

Page 583 of 2339

CHRYSLER VOYAGER 2005 Service Manual Component Page
Ignition Coil......................... 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Inlet Air Temperature Sensor............ 8W-30
Inst

Component Page
Ignition Coil......................... 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch
Bank.................. 8W-43, 44, 52, 53, 63
Integrated Power Module............... 8W-10
Knock Sensor........................ 8W-30
Lamp Assemblies...................... 8W-51
License Lamp..................... 8W-51, 61
Lift Pump Motor...................... 8W-30
Lift Pump Relay...................... 8W-30
Liftgate Ajar Switch................ 8W-39, 61
Liftgate Cinch/Release Motor............ 8W-61
Liftgate Flood Lamps.................. 8W-44
Liftgate Pinch Sensors................. 8W-61
Low Beam Lamps..................... 8W-50
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror/Adjustable Pedals
Module...................... 8W-56, 62, 63
Memory Set Switch.................... 8W-63
Message Center.................... 8W-40, 46
Mode Door Actuator................... 8W-42
Multi-Function Switch............ 8W-50, 52, 53
Natural Vacuum Leak Detection Assembly . . 8W-30
Occupant Classification Module.......... 8W-43
Occupant Restraint Controller........... 8W-43
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Park Assist Display.................... 8W-56
Park Assist Module.................... 8W-56
Park Assist Sensors.................... 8W-56
Park Lamp Relay..................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................ 8W-50
Parking Brake Switch.................. 8W-40
Power Folding Mirror Switch............ 8W-62
Power Liftgate Module................. 8W-61
Power Liftgate Motor.................. 8W-61
Power Mirror Switch................... 8W-62
Power Mirrors........................ 8W-62
Power Outlets........................ 8W-41
Power Seat Circuit Breaker.............. 8W-10
Power Seat Motors.................... 8W-63
Power Seat Position Sensors............. 8W-63
Power Seat Switches................... 8W-63
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module........... 8W-30, 31
PTCs............................... 8W-10
Radiator Fan Relaies................... 8W-42Component Page
Radiator Fans........................ 8W-42
Radio............................... 8W-47
Reading Lamps....................... 8W-44
Rear A/C-Heater Unit.................. 8W-42
Rear Auto Temp Control Switch.......... 8W-42
Rear Blower Control Switches............ 8W-42
Rear Blower Motor Power Module......... 8W-42
Rear Dome Lamp..................... 8W-44
Rear Intrusion Sensor.................. 8W-39
Rear Mode Motor..................... 8W-42
Rear Temperature Motor................ 8W-42
Rear View Mirror................ 8W-49, 55, 62
Rear Window Defogger Grid............. 8W-48
Rear Wiper Motor..................... 8W-53
Recirculation Door Actuator............. 8W-42
Remote Radio Switches................. 8W-47
Repeater Lamps...................... 8W-52
Seat Belt Switches.................... 8W-43
Seat Belt Tensioners................... 8W-43
Seat Weight Sensor.................... 8W-43
Sentry Key Remote Entry Module......... 8W-39
Siren............................... 8W-39
Sliding Door Control Modules............ 8W-61
Sliding Door Latch Sensing Switches...... 8W-61
Sliding Door Lock Motors............... 8W-61
Sliding Door Motors................... 8W-61
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Speed Sensors........................ 8W-31
Splices.............................. 8W-70
Starter Motor........................ 8W-21
Starter Motor Relay................... 8W-21
Sunroof Module....................... 8W-64
Sunroof Switch....................... 8W-64
Thatcham Alarm Indicator.............. 8W-39
Thatcham Alarm Module................ 8W-39
Throttle Position Sensor................ 8W-30
Traction Control Switch................. 8W-35
Trailer Tow Connector.................. 8W-54
Transmission Control Module............ 8W-31
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid/Pressure Switch
Assembly.......................... 8W-31
Turn Signal Lamps.................... 8W-52
Vehicle Speed Sensor................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor................... 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper Module........................ 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXRS

Page 585 of 2339

CHRYSLER VOYAGER 2005 Service Manual Component Page
High Note Horn................. 8W-10-17, 35
Horn Relay.................. 8W-10-17, 35, 60
Ignition Coil....................... 8W-10-42
Ignition Switch . . . 8W-10-18, 25, 36, 37, 45,

Component Page
High Note Horn................. 8W-10-17, 35
Horn Relay.................. 8W-10-17, 35, 60
Ignition Coil....................... 8W-10-42
Ignition Switch . . . 8W-10-18, 25, 36, 37, 45, 46, 49,
54, 55, 61
Instrument Cluster............... 8W-10-25, 52
Instrument Panel Switch Bank........ 8W-10-69
Integrated Power Module . 8W-10-3, 4, 5, 13, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29,
30, 31, 32, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44,
45, 47, 48, 49, 50, 52, 53, 54, 55, 56, 57, 58, 59,
60, 61, 62, 63, 64, 65, 66, 67, 68, 69
Left Fog Lamp.................. 8W-10-15, 27
Left Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 66
Left Headlamp..................... 8W-10-58
Left Headlamp Leveling Motor . . . 8W-10-29, 63, 66
Left High Beam Lamp............... 8W-10-59
Left Low Beam Lamp................ 8W-10-59
Left Park Lamp.............. 8W-10-29, 59, 66
Left Power Mirror................... 8W-10-39
Left Rear Lamp Assembly....... 8W-10-28, 29, 66
Left Repeater Lamp................. 8W-10-52
Left Sliding Door Control Module.... 8W-10-26, 53
Left Turn Signal Lamp............... 8W-10-57
License Lamp................ 8W-10-28, 29, 66
Lift Pump Motor................. 8W-10-23, 43
Lift Pump Relay................. 8W-10-23, 43
Mass Air Flow Sensor................ 8W-10-44
Memory Seat/Mirror/Adjustable Pedals
Module......................... 8W-10-50
Message Center.................... 8W-10-52
Occupant Classification Module........ 8W-10-69
Occupant Restraint Controller...... 8W-10-64, 69
Overhead Console................... 8W-10-40
Park Assist Module............... 8W-10-45, 54
Park Lamp Relay.......... 8W-10-15, 28, 29, 60
Passenger Airbag On/Off Indicator
Lamp.......................... 8W-10-69
Passenger Folding Mirror
Relay.................. 8W-10-22, 24, 45, 48
Passenger Heated Seat Module........ 8W-10-51
Passenger Power Seat Switch.......... 8W-10-51
Passenger Power Window Switch....... 8W-10-31
Power Liftgate Module............ 8W-10-26, 53
Power Mirror Switch........ 8W-10-22, 24, 47, 48
Power Outlet...................... 8W-10-35
Power Seat Circuit Breaker........ 8W-10-25, 50Component Page
Power Window Circuit Breaker...... 8W-10-16, 31
Power Window Switch............... 8W-10-33
Powertrain Control Module . . 8W-10-18, 21, 22, 36,
41, 42, 45, 56, 62, 63, 68
PTC4 ......................... 8W-10-20, 39
PTC7 ................... 8W-10-16, 17, 18, 35
Radiator Fan Relay............ 8W-10-26, 52, 56
Radiator Fan Relay No. 1.......... 8W-10-13, 44
Radiator Fan Relay No. 2....... 8W-10-26, 44, 52
Radiator Fan Relay No. 3............. 8W-10-44
Radio......................... 8W-10-32, 40
Rear A/C-Heater Unit............. 8W-10-19, 38
Rear Blower Motor Power Module . . . 8W-10-19, 38
Rear Blower Motor Relay.... 8W-10-19, 20, 38, 64
Rear Power Outlet............ 8W-10-16, 31, 32
Rear Window Defogger Grid........ 8W-10-20, 39
Rear Wiper Motor................ 8W-10-16, 31
Right Fog Lamp................. 8W-10-15, 27
Right Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 61
Right Headlamp.................... 8W-10-58
Right Headlamp Leveling Motor . . 8W-10-29, 61, 63
Right High Beam Lamp.............. 8W-10-59
Right Low Beam Lamp............... 8W-10-59
Right Park Lamp............. 8W-10-29, 59, 61
Right Power Mirror................. 8W-10-39
Right Rear Lamp
Assembly............ 8W-10-15, 28, 29, 61, 67
Right Repeater Lamp................ 8W-10-52
Right Sliding Door Control Module . . . 8W-10-26, 53
Right Turn Signal Lamp.............. 8W-10-57
Sentry Key Remote Entry
Module.............. 8W-10-40, 46, 49, 54, 55
Siren............................. 8W-10-40
Starter Motor.......... 8W-10-13, 14, 18, 36, 37
Starter Motor Relay...... 8W-10-18, 36, 37, 54, 55
Sunroof Module.................. 8W-10-31, 53
Thatcham Alarm Module . . 8W-10-40, 46, 49, 55, 68
Trailer Tow Connector............ 8W-10-28, 66
Transmission Control Module....... 8W-10-13, 62
Transmission Control Relay..... 8W-10-13, 21, 41
Transmission Solenoid/Pressure Switch
Assembly....................... 8W-10-41
Vehicle Speed Sensor................ 8W-10-43
Washer Fluid Level Switch............ 8W-10-61
Washer Pump Motor................. 8W-10-69
Wiper Module................ 8W-10-16, 30, 60
8W - 10 - 2 8W-10 POWER DISTRIBUTIONRS

Page 698 of 2339

CHRYSLER VOYAGER 2005 Service Manual 8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8W-30-20
A/C Compressor Clutch Relay........ 8W-30-4, 20
A/C Pressure Sensor........... 8W-30-13, 18, 27
Accelerator Pedal

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8W-30-20
A/C Compressor Clutch Relay........ 8W-30-4, 20
A/C Pressure Sensor........... 8W-30-13, 18, 27
Accelerator Pedal Position Sensor.... 8W-30-32, 34
Ambient Temperature Sensor........... 8W-30-8
Auto Shut Down Relay.... 8W-30-4, 11, 14, 16, 19
Battery.............. 8W-30-2, 6, 10, 15, 20, 28
Battery Temperature Sensor......... 8W-30-8, 27
Body Control Module.............. 8W-30-5, 21
Boost Pressure Sensor............... 8W-30-27
Brake Lamp Switch............ 8W-30-7, 23, 33
Cabin Heater Assist................. 8W-30-24
Camshaft Position Sensor........... 8W-30-8, 26
Clockspring................... 8W-30-5, 25, 32
Clutch Pedal Interlock Switch.......... 8W-30-7
Clutch Pedal Upstop Switch........... 8W-30-32
Crank Case Ventilation Heater......... 8W-30-21
Crankshaft Position Sensor...... 8W-30-12, 17, 26
Data Link Connector.............. 8W-30-3, 24
Dosing Pump...................... 8W-30-24
ECM/PCM Relay........ 8W-30-20, 22, 26, 28, 30
EGR Solenoid................... 8W-30-15, 30
Engine Control Module . . . 8W-30-20, 21, 22, 23, 24,
25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35
Engine Coolant Temp Sensor.... 8W-30-13, 18, 27
Engine Oil Pressure Sensor........... 8W-30-23
Engine Oil Pressure Switch............ 8W-30-7
EVAP/Purge Solenoid................. 8W-30-4
Front Control Module......... 8W-30-2, 5, 24, 32
Fuel Heater....................... 8W-30-31
Fuel Heater Relay................ 8W-30-21, 31
Fuel Injector No. 1............ 8W-30-14, 19, 29
Fuel Injector No. 2............ 8W-30-14, 19, 29
Fuel Injector No. 3............ 8W-30-14, 19, 29
Fuel Injector No. 4............ 8W-30-14, 19, 29
Fuel Injector No. 5.................. 8W-30-19
Fuel Injector No. 6.................. 8W-30-19
Fuel Pressure Sensor................ 8W-30-33
Fuel Pressure Solenoid............... 8W-30-22
Fuel Pump Module................ 8W-30-5, 21
Fuel Pump Relay.................... 8W-30-5
Fuse 15........................ 8W-30-24, 31
Fuse 16 . . 8W-30-4, 11, 14, 16, 19, 20, 22, 26, 28, 30
Fuse 17.................... 8W-30-2, 5, 21, 31
Fuse 18........................... 8W-30-20
Fuse 26........................... 8W-30-33
Fuselink.......................... 8W-30-28Component Page
G100...................... 8W-30-2, 6, 15, 21
G101................. 8W-30-2, 6, 7, 10, 15, 20
G103....................... 8W-30-20, 21, 24
G300........................ 8W-30-7, 23, 32
G302........................ 8W-30-5, 21, 31
Generator....................... 8W-30-4, 21
Glow Plug No. 1.................... 8W-30-28
Glow Plug No. 2.................... 8W-30-28
Glow Plug No. 3.................... 8W-30-28
Glow Plug No. 4.................... 8W-30-28
Glow Plug Relay.................... 8W-30-28
Idle Air Control Motor................ 8W-30-9
Ignition Coil.................... 8W-30-11, 16
Ignition Switch..................... 8W-30-10
Inlet Air Temperature Sensor....... 8W-30-12, 17
Integrated Power Module . . 8W-30-2, 3, 4, 5, 10, 11,
14, 16, 19, 20, 21, 22, 24,
26, 28, 30, 31, 32, 33
Knock Sensor....................... 8W-30-9
Left Speed Control Switch.......... 8W-30-5, 25
Lift Pump Motor.................... 8W-30-31
Lift Pump Relay.................... 8W-30-31
Manifold Absolute Pressure Sensor . . . 8W-30-13, 18
Mass Air Flow Sensor................ 8W-30-22
Natural Vacuum Leak Detection
Assembly....................... 8W-30-10
Oxygen Sensor 1/1 Upstream........... 8W-30-6
Oxygen Sensor 1/2 Downstream......... 8W-30-6
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 14,
15, 16, 17, 18, 19
Radiator Fan Relay............... 8W-30-11, 16
Radiator Fan Relay No. 1............. 8W-30-33
Radiator Fan Relay No. 2............. 8W-30-33
Radiator Fan Relay No. 3............. 8W-30-33
Right Speed Control Switch......... 8W-30-5, 25
Speed Control Servo.................. 8W-30-7
Starter Motor Relay............... 8W-30-5, 21
Throttle Position Sensor........... 8W-30-12, 17
Transmission Control
Module................ 8W-30-28, 32, 34, 35
Transmission Control Relay........... 8W-30-28
Transmission Range Sensor........... 8W-30-32
Vehicle Speed Sensor.............. 8W-30-9, 30
Water In Fuel Sensor................ 8W-30-32
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1

Page 972 of 2339

CHRYSLER VOYAGER 2005 Service Manual Component Page
Evaporator Temperature Sensor........ 8W-80-70
Floor Console Lamp................. 8W-80-70
Floor Console Power Outlet (Export).... 8W-80-70
Front Blower Module C1 (ATC)........ 8W-80-7

Component Page
Evaporator Temperature Sensor........ 8W-80-70
Floor Console Lamp................. 8W-80-70
Floor Console Power Outlet (Export).... 8W-80-70
Front Blower Module C1 (ATC)........ 8W-80-71
Front Blower Module C2 (ATC)........ 8W-80-71
Front Cigar Lighter................. 8W-80-71
Front Control Module................ 8W-80-72
Front Intrusion Sensor (United
Kingdom)....................... 8W-80-73
Front Reading Lamps/Switch.......... 8W-80-73
Fuel Heater (Diesel)................. 8W-80-73
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-73
Fuel Injector No. 1 (Diesel)............ 8W-80-73
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-74
Fuel Injector No. 2 (Diesel)............ 8W-80-74
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-74
Fuel Injector No. 3 (Diesel)............ 8W-80-74
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-75
Fuel Injector No. 4 (Diesel)............ 8W-80-75
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-75
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-75
Fuel Pressure Sensor (Diesel).......... 8W-80-76
Fuel Pressure Solenoid (Diesel)........ 8W-80-76
Fuel Pump Module.................. 8W-80-76
Generator......................... 8W-80-76
Glow Plug Relay (Diesel)............. 8W-80-77
Hands Free Module C1............... 8W-80-77
Hands Free Module C2............... 8W-80-77
Hands Free Module C3............... 8W-80-78
Headlamp Switch................... 8W-80-78
Headlamp Washer Pump Motor (Export) . 8W-80-78
High Note Horn.................... 8W-80-79
Hood Ajar Switch (Export)............ 8W-80-79
Idle Air Control Motor (Gas)........... 8W-80-79
Ignition Coil (2.4L).................. 8W-80-79
Ignition Coil (3.3L/3.8L).............. 8W-80-80
Ignition Switch..................... 8W-80-80
Inlet Air Temperature Sensor.......... 8W-80-80
Input Speed Sensor................. 8W-80-80
Instrument Cluster.................. 8W-80-81
Instrument Panel Switch Bank
(Except Heated Seats)............. 8W-80-81
Instrument Panel Switch Bank
(Heated Seats)................... 8W-80-81
Integrated Power Module C1.......... 8W-80-82
Integrated Power Module C2.......... 8W-80-82
Integrated Power Module C3.......... 8W-80-83
Integrated Power Module C4.......... 8W-80-83
Integrated Power Module C5.......... 8W-80-84
Integrated Power Module C6.......... 8W-80-84
Integrated Power Module C7.......... 8W-80-84
Integrated Power Module C8.......... 8W-80-85
Integrated Power Module C9.......... 8W-80-85
Knock Sensor (Except Export)......... 8W-80-85Component Page
Left B-Pillar Switch (Power Sliding
Door).......................... 8W-80-86
Left Cinch/Release Motor (Power Sliding
Door).......................... 8W-80-86
Left Curtain Airbag Squib............ 8W-80-86
Left Cylinder Lock Switch (Export)..... 8W-80-86
Left Door Speaker.................. 8W-80-87
Left Fog Lamp..................... 8W-80-87
Left Front Door Ajar Switch (Base)..... 8W-80-87
Left Front Door Lock Motor/Ajar Switch
(Except Base).................... 8W-80-87
Left Front Impact Sensor (Export)...... 8W-80-87
Left Front Impact Sensor (Except
Export)......................... 8W-80-88
Left Front Park/Turn Signal Lamp...... 8W-80-88
Left Front Wheel Speed Sensor........ 8W-80-88
Left Full Open Switch (Power Sliding
Door).......................... 8W-80-88
Left Headlamp (Caravan/Voyager Except
Export)......................... 8W-80-89
Left Headlamp (Town And Country)..... 8W-80-89
Left Headlamp Leveling Motor (Export) . . 8W-80-89
Left High Beam Lamp (Export)........ 8W-80-89
Left Instrument Panel Speaker........ 8W-80-90
Left Liftgate Flood Lamp (Export)...... 8W-80-90
Left Low Beam Lamp (Export)......... 8W-80-90
Left Mid Reading Lamp (Premium/
Luxury)........................ 8W-80-90
Left Park Lamp (Export)............. 8W-80-91
Left Power Mirror................... 8W-80-91
Left Rear Lamp Assembly............ 8W-80-91
Left Rear Pillar Speaker (Highline
Audio).......................... 8W-80-92
Left Rear Reading Lamp (Luxury)...... 8W-80-92
Left Rear Speaker.................. 8W-80-92
Left Rear Vent Motor................ 8W-80-92
Left Rear Wheel Speed Sensor......... 8W-80-93
Left Remote Radio Switch............ 8W-80-93
Left Repeater Lamp (Export).......... 8W-80-93
Left Side Impact Sensor 1 (Export)..... 8W-80-93
Left Side Impact Sensor 1 (Except
Export)......................... 8W-80-94
Left Side Impact Sensor 2............ 8W-80-94
Left Side Impact Sensor 3............ 8W-80-94
Left Sliding Door Control Module C1
(Power Sliding Door).............. 8W-80-94
Left Sliding Door Control Module C2
(Power Sliding Door).............. 8W-80-95
Left Sliding Door Latch Sensing Switch
(Power Sliding Door).............. 8W-80-95
Left Sliding Door Lock Motor (Power Sliding
Door).......................... 8W-80-95
Left Sliding Door Lock Motor/Ajar Switch
(Manual Sliding Door)............. 8W-80-96
RS8W-80 CONNECTOR PIN-OUTS8W-80-3

Page 1048 of 2339

CHRYSLER VOYAGER 2005 Service Manual HIGH NOTE HORN - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z299 20BK/OR GROUND
2 X2 18DG/OR HORN RELAY OUTPUT
HOOD AJAR SWITCH (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 G70 22VT/LB HOOD AJAR SWITCH SENSE

Page 1049 of 2339

CHRYSLER VOYAGER 2005 Service Manual IGNITION COIL (3.3L/3.8L) - DK. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 K18 16BR/OR COIL CONTROL NO. 3
2 K342 16BR/WT ASD RELAY OUTPUT
3 K19 16DB/DG COIL CONTROL NO. 1
4 K17 16DB/TN COIL CONTROL NO. 2
IGNIT

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