Page 305 of 394

MAINTENANCE
CONTENTS
mView of engine compartment..............307
mService precautions.....................308
mEmission-control system maintenance.......309
mEmissions Testing......................310
mOnboard Diagnostic System (OBD II)........310
mReplacement Parts......................311
NFuel system (tank, filler tube, connections,
and fuel tank filler cap).................311
NFuel hoses...........................311
NAir cleaner filter......................312
NEvaporative emission control system
(except evaporative emission canister).......312
NSpark plugs..........................313
NIgnition cables........................313NDistributor cap and rotor................313
mGeneral maintenance....................314
NEngine oil and oil filter..................314
mEngine coolant.........................318
NTo check the coolant level................318
NTo add coolant........................318
mBrake fluid...........................319
mClutch fluid (manual transaxle)............320
NTo check the clutch fluid.................320
NTo replace the fluid....................320
mBattery..............................321
NDuring cold weather...................323
9
Page 311 of 394

If the light is flashing, severe catalytic converter damage
and power loss will soon occur. Immediate service is
required.
If the gas cap is not tightened properly, the light may
come on. Be sure the gas cap is tightened every time you
add fuel. Tighten the cap until you hear it ªclick.º
REPLACEMENT PARTS
Use of genuine Mopar parts for normal/scheduled main-
tenance and repairs is highly recommended to insure the
designed performance. Damage or failures caused by the
use of non-Mopar parts for maintenance and repairs will
not be covered by the DaimlerChrysler Motors Corpora-
tion warranty.
Fuel system (tank, filler tube, connections, and
fuel tank filler cap)
Check periodically for damage or leakage in the fuel lines
and connections, and check for damage and looseness of
the fuel tank filler tube cap. Particular attention should be
paid to examining those fuel lines nearest to high heat
sources such as the exhaust manifold.
WARNING!
If you see a fuel leak or if you smell fuel, do not
operate the vehicle. Any spark (including from the
ignition ), flame or smoking material could cause an
explosion or fire. Call an authorized dealer for
assistance.
Fuel hoses
Inspect the surfaces of hoses for evidence of heat and
mechanical damage, hard and brittle rubber, cracking,
tears, cuts and abrasions. Particular attention should be
paid to examining those hose surfaces nearest to high
heat sources such as the exhaust manifold. Inspect all
hose connections, such as clamps and couplings, to make
sure they are secure and that no leaks exist. If there is any
evidence of deterioration or damage, hoses should be
replaced immediately.
MAINTENANCE 311
9
Page 312 of 394
Air cleaner filter
The air cleaner filter will become dirty and loaded with
dust during use, and the filtering effect will be substan-
tially reduced. Replace it with a new filter in accordance
with the schedule in this manual.
1. Unclamp the air cleaner cover.
2. Take out the air cleaner filter.After replacing the air cleaner filter, reinstall the cover in
its original position.
CAUTION!
Take care not to damage the engine air flow sensor
when removing the air cleaner cover.
Evaporative emission control system (except
evaporative emission canister)
If the fuel-vapor vent line is clogged or damaged, the
fuel-vapor mixture will escape, polluting the atmosphere.
Have the system checked at an authorized dealer at the
mileage specified on the scheduled maintenance chart.
M23A0130
312 MAINTENANCE
Page 337 of 394

door.
The recommended inflation pressures should be followed
when the specified tires are installed.
Item Tire size Front Rear
Normal tire P205/60R16 91H 32 psi (220 kpa)
P215/50R17 90H 32 psi (220 kpa)
Compact spare tire T125/70D16 60 psi (420 kpa)
The pressures should be checked and adjusted, if neces-
sary, at least once a month.
Tire pressures should be checked more often when weather
temperatures vary widely, because tire pressures vary with
outdoor temperatures. Inflation pressures specified on the
placard are always ªcold inflation pressureº.
Cold inflation pressure can be measured after the vehicle
has been stationary for at least three hours or driven less
than one mile (1.6 km) after being stationary for three
hours.
Cold inflation pressure must not exceed the maximum
values molded into the tire sidewall. After driving sev-
eral miles, tire inflation pressure may increase 2 to 6 psi
(14 to 41 kPa) over the cold inflation pressure; do NOT letair out of the tires to match the specified cold pressure, or
your tires will be underinflated.
Check your tires each time you refuel. If one tire looks
lower than the others, check the tire inflation pressure for
all of them. The following precautions also should be
observed:
1. Keep your tires inflated to the pressures that are
recommended. (See the tire and loading information
placard attached on the latch on the driver's door.)
2. Stay within the load limits that are recommended.
3. Make sure that the weight of your vehicle load is
evenly distributed.
4. Drive at safe speeds.
5. After the tire inflation pressure has been adjusted,
check the tires for damage and air leaks. Be sure to
replace the rubber caps on the valve stems.
Radial ply tires
Radial ply tires provide improved tread life, road hazard
resistance and smoother high speed ride. The radial ply
MAINTENANCE 337
9
Page 339 of 394

2. Maintain wheel balance and front suspension align-
ment.
3. Rotate tires regularly in accordance with the recom-
mendation in the section ªTire rotationº on page 344.
Loading information
WARNING!
Overloading of your tire is dangerous. Overloading
can cause tire failure, affect vehicle handling, and
increase your stopping distance. Use tires of the
recommended load capacity for your vehicle. Never
overload them.
It is important to familiarize yourself with the following
terms before loading your vehicle:
²Vehicle maximum load on the tire : load on an
individual tire that is determined by distributing to
each axle its share of the maximum loaded vehicle
weight and dividing by two.
²Vehicle normal load on the tire : load on an indi-
vidual tire that is determined by distributing to each
axle its share of the curb weight, accessory weight,
and normal occupant weight and dividing by two.
²Maximum loaded vehicle weight : the sum of -
(a) Curb weight;
(b) Accessory weight
(c) Vehicle capacity weight; and
(d) Production option weight.
²Curb weight : the weight of a motor vehicle with
standard equipment including the maximum capac-
ity of fuel, oil, and coolant, and, if so equipped, air
conditioning and additional weight optional engine.
²Accessory weight : the combined weight (in excess
of those standard items which may be replaced) of
automatic transmission, power steering, power
brakes, power windows, power seats, radio, and
heater, to the extent that these items are available as
factory-installed equipment (whether installed or
not).
MAINTENANCE 339
9
Page 350 of 394

!60,000 Miles (96 000 km) or at 60 months
NInspect suspension system for looseness and dam-
age.
NInspect ball joint and steering linkage seals for
grease leaks and damage.
NCheck and service exhaust system as required
(connection portion of muffler, muffler pipes and
converter heat shields).
NCheck fuel system for leak
(tank, pipe line and connection, and fuel tank
filler tube cap).
NCheck evaporative emission control system for
leaks and clogging (except evaporative emission
canister).
NCheck distributor cap and rotor.
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!66,000 Miles (106 000 km) or at 66 months
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!72,000 Miles (115 000 km) or at 72 months
NCheck automatic transaxle fluid level.
NInspect disc brake pads, rotors and calipers for
wear.
NCheck brake hoses for deterioration or leaks.
NInspect drive shaft boots for grease leaks and
damage.
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
350 MAINTENANCE
Page 354 of 394
!120,000 Miles (192 000 km) or at 120 months
NCheck fuel system for leak
(tank, pipe line and connection, and fuel tank
filler tube cap).
NCheck evaporative emission control system for
leaks and clogging (except evaporative emission
canister).
NCheck distributor cap and rotor.
NChange engine oil and engine oil filter.
NRotate tires.
NInspect SRS*2airbag system.
*2: Supplemental Restraint System
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
SEVERE MAINTENANCE SCHEDULE
The content and mileage interval can vary depending on
model.
!3,000 Miles (5 000 km) or at 3 months
NChange engine oil and engine oil filter.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!6,000 Miles (10 000 km) or at 6 months
NChange engine oil and engine oil filter.
NInspect disc brake pads, rotors and calipers for
wear and leaks.
NRotate tires.
NInspect suspension system for looseness and dam-
age.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
354 MAINTENANCE
Page 360 of 394

!60,000 Miles (96 000 km)
NReplace air cleaner filter.
NReplace spark plugs, standard type.
NCheck drive belts condition (for the generator,
water pump, power steering pump).
NReplace timing belt.*1
*1: For California, Massachusetts and Vermont
this maintenance is recommended but not re-
quired.
NChange manual transaxle fluid.
NChange automatic transaxle fluid.
NCheck fuel hoses condition.
NFlush and replace engine coolant.
NCheck coolant hoses (radiator hose, heater hose).
NInspect rear drum brake linings and rear wheel
cylinders (except vehicles with disc brakes) for
wear and leaks of all wheels.
NCheck brake hoses for deterioration or leaks.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
!60,000 Miles (96 000 km) or at 48 months
NInspect ball joint and steering linkage seals for
grease leaks and damage.
NInspect drive shaft boots for grease leaks and damage.
NCheck and service exhaust system as required
(connection portion of muffler, muffler pipes and
converter heat shields).
NCheck fuel system for leaks
(tank, pipe line and connection, and fuel tank
filler tube cap).
NCheck evaporative emission control system (ex-
cept evaporative emission canister).
NCheck distributor cap and rotor.
NChange engine oil and engine oil filter.
NInspect disc brake pads, rotors and calipers for
wear and leaks.
NRotate tires.
MILEAGE/
MONTHSDEALERSHIP
NAME/CODE DATEREPAIR
ORDER #
360 MAINTENANCE