2005 CHRYSLER CARAVAN wheel torque

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Page 142 of 2339

CHRYSLER CARAVAN 2005  Service Manual CAUTION: Use care when installing the caliper
assembly onto the adapter, so the caliper guide pin
bushings do not get damaged by the mounting
bosses.
(3) Carefully lower caliper and brake shoes over
r

Page 143 of 2339

CHRYSLER CARAVAN 2005  Service Manual (4) Remove the disc brake caliper from the disc
brake caliper adapter and hang it out of the way
using wire or a bungee cord. Use care not to overex-
tend the brake hose when doing this.
(5) Remove th

Page 147 of 2339

CHRYSLER CARAVAN 2005  Service Manual OPERATION
When the brake pedal is depressed, the master cyl-
inder primary and secondary pistons apply brake
pressure through the chassis tubes to the brakes at
each tire and wheel assembly.
The maste

Page 151 of 2339

CHRYSLER CARAVAN 2005  Service Manual CAUTION: When tightening the primary and sec-
ondary brake tube nuts at master cylinder, be sure
brake tubes do not contact any other components
within the vehicle and that there is slack in the flex-

Page 154 of 2339

CHRYSLER CARAVAN 2005  Service Manual INSTALLATION
(1) Install adjustable pedals assembly under
instrument panel.
(2) Attach throttle cable to accelerator pedal using
cable retainer.
(3) Install two upper mounting bolts attaching
pedals a

Page 166 of 2339

CHRYSLER CARAVAN 2005  Service Manual PROPORTIONING VALVE SPECIFICATIONS
WHEEL
BASEDRIVE
TRAINSALES
CODEBRAKE
SYSTEMSPLIT
POINTSLOPEINLET
PRESSURE
PSIOUTLET
PRESSURE
PSI
SWB FWD BRB-BGF159DISC/
DRUM W/O
ANTILOCKVAR. 0.59 1000 PSI 675-875

Page 169 of 2339

CHRYSLER CARAVAN 2005  Service Manual If the hub runout does not exceed this specifica-
tion, install the rotor back on the hub, aligning the
chalk marks on the rotor with a wheel mounting
stud, two studs apart from the original stud (Fig

Page 170 of 2339

CHRYSLER CARAVAN 2005  Service Manual Minimum allowable thickness is the minimum
thickness which the brake rotor machined surface
may be cut to.
CAUTION: Do not machine the rotor if it will cause
the rotor to fall below minimum thickness.