2005 CHRYSLER CARAVAN lock

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Page 1186 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak. If a leak is
present in this area, remove transmission f

Page 1187 of 2339

CHRYSLER CARAVAN 2005  Service Manual Calibrate the tester according to the manufactur-
ers instructions. The shop air source for testing
should maintain 483 kPa (70 psi) minimum, 1,379
kPa (200 psi) maximum, with 552 kPa (80 psi) rec-
o

Page 1188 of 2339

CHRYSLER CARAVAN 2005  Service Manual (11) Fill engine with specified amount of approved
oil.
(12) Connect negative battery cable.
(13) Start engine and check for any leaks.
FORM-IN-PLACE GASKETS AND SEALERS
There are numerous places wher

Page 1191 of 2339

CHRYSLER CARAVAN 2005  Service Manual (21) Disconnect exhaust pipe from manifold (Fig.
7).
(22) Remove engine front mount and bracket from
engine. (Refer to 9 - ENGINE/ENGINE MOUNTING/
FRONT MOUNT - REMOVAL)
(23) Remove structural collar.

Page 1193 of 2339

CHRYSLER CARAVAN 2005  Service Manual (24) Connect all vacuum lines.
(25) Connect the throttle cables.
(26) Connect the fuel line. (Refer to 14 - FUEL
SYSTEM/FUEL DELIVERY/QUICK CONNECT FIT-
TING - STANDARD PROCEDURE)
(27) Connect radiato

Page 1197 of 2339

CHRYSLER CARAVAN 2005  Service Manual VALVE SPRINGS
DESCRIPTION SPECIFICATION
Metric Standard
Free Length
(Approx.)48.4 mm 1.905 in.
Nominal Force
(Valve Closed)338 N @ 38.0
mm75.98 lbs. @
1.496 in.
Nominal Force
(Valve Open)607 N @ 29.75

Page 1198 of 2339

CHRYSLER CARAVAN 2005  Service Manual DESCRIPTION N´m Ft.
Lbs.In.
Lbs.
Oil Pump to BlockÐBolts 28 20 Ð
Oil Pump Cover
PlateÐBolts12 Ð 105
Oil Pump Pick-up
TubeÐBolt28 20 Ð
Oil Pump Relief
ValveÐCap41 30 Ð
Spark Plugs 18 13 Ð
Str

Page 1202 of 2339

CHRYSLER CARAVAN 2005  Service Manual AIR CLEANER HOUSING
REMOVAL
(1) Disconnect the negative battery cable.
(2) Disconnect the inlet air temperature sensor
(Fig. 12).
(3) Remove the inlet hose to throttle body (Fig. 11).
(4) Remove the b