2005 CHRYSLER CARAVAN hood release

8W-39 VEHICLE THEFT SECURITY SYSTEM
Component Page
Body Control Module........... 8W-39-2, 3, 6, 7,
8, 9, 10, 11, 12, 13
Clockspring........................ 8W-39-5
Driver Door Lock Switch........... 8W-39-11, 12
Front Control Module............. 8W-39-2, 3, 5
Front Intrusion Sensor................ 8W-39-4
Fuse 8............................ 8W-39-5
Fuse 14............................ 8W-39-2
G102.............................. 8W-39-5
G200.......................... 8W-39-2, 3, 5
G300.............. 8W-39-6, 7, 8, 10, 11, 12, 13
G301................. 8W-39-6, 7, 8, 10, 11, 12
G302............................. 8W-39-13
G303............................. 8W-39-13
High Note Horn..................... 8W-39-5
Hood Ajar Switch................... 8W-39-13
Horn Relay......................... 8W-39-5
Horn Switch........................ 8W-39-5
Ignition Switch.................... 8W-39-2, 3
Integrated Power Module.......... 8W-39-2, 3, 5
Left Cylinder Lock Switch......... 8W-39-11, 12
Left Front Door Ajar Switch............ 8W-39-6
Left Front Door Lock Motor/Ajar
Switch........................ 8W-39-6, 7Component Page
Left Sliding Door Control Module...... 8W-39-8, 9
Left Sliding Door Latch Sensing Switch . . . 8W-39-8
Left Sliding Door Lock Motor........... 8W-39-9
Left Sliding Door Lock Motor/Ajar
Switch......................... 8W-39-10
Liftgate Ajar Switch................. 8W-39-13
Liftgate Cinch/Release Motor.......... 8W-39-13
Passenger Door Lock Switch........ 8W-39-11, 12
Power Liftgate Module............... 8W-39-13
Rear Intrusion Sensor................ 8W-39-4
Right Cylinder Lock Switch........ 8W-39-11, 12
Right Front Door Ajar Switch........... 8W-39-6
Right Front Door Lock Motor/Ajar
Switch........................ 8W-39-6, 7
Right Sliding Door Control Module.... 8W-39-8, 9
Right Sliding Door Latch Sensing Switch . . 8W-39-8
Right Sliding Door Lock Motor.......... 8W-39-9
Right Sliding Door Lock Motor/Ajar
Switch......................... 8W-39-10
Sentry Key Remote Entry Module....... 8W-39-2
Siren............................. 8W-39-3
Thatcham Alarm Indicator............. 8W-39-4
Thatcham Alarm Module............ 8W-39-3, 4
RS8W-39 VEHICLE THEFT SECURITY SYSTEM8W-39-1

8W-45 BODY CONTROL MODULE
Component Page
A/C-Heater Control............... 8W-45-16, 19
Auto Temp Control............... 8W-45-16, 19
Body Control Module . . . 8W-45-2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 13, 15, 16, 17, 18, 19, 20
Clockspring........................ 8W-45-17
Controller Antilock Brake............. 8W-45-13
Driver Door Courtesy Lamp........... 8W-45-15
Driver Door Lock Switch........... 8W-45-12, 15
Driver Heated Seat Module........... 8W-45-11
Floor Console Lamp................. 8W-45-13
Front Control Module................. 8W-45-3
Front Reading Lamps/Switch....... 8W-45-13, 15
Fuel Pump Module.................. 8W-45-15
Fuse 14............................ 8W-45-3
Fuse 19............................ 8W-45-2
Fuse 24............................ 8W-45-2
G301............................ 8W-45-2, 8
Headlamp Switch............. 8W-45-11, 16, 20
Hood Ajar Switch................... 8W-45-12
Ignition Switch...................... 8W-45-3
Instrument Cluster.......... 8W-45-2, 16, 18, 19
Instrument Panel Switch
Bank.................. 8W-45-10, 11, 17, 19
Integrated Power Module..... 8W-45-2, 3, 5, 6, 13
Left B-Pillar Switch.................. 8W-45-9
Left Cylinder Lock Switch............ 8W-45-10
Left Front Door Ajar Switch............ 8W-45-9
Left Front Door Lock Motor/Ajar
Switch........................ 8W-45-7, 9
Left Liftgate Flood Lamp............. 8W-45-12
Left Mid Reading Lamp............ 8W-45-9, 14
Left Power Mirror................... 8W-45-20
Left Rear Lamp Assembly........... 8W-45-5, 6
Left Rear Reading Lamp........... 8W-45-9, 14
Left Remote Radio Switch............ 8W-45-17
Left Repeater Lamp................. 8W-45-20
Left Sliding Door Control Module..... 8W-45-8, 10
Left Sliding Door Lock Motor........... 8W-45-7
Left Sliding Door Lock Motor/Ajar
Switch........................ 8W-45-7, 8
Left Visor/Vanity Lamp.............. 8W-45-13Component Page
License Lamp....................... 8W-45-8
Liftgate Ajar Switch................. 8W-45-12
Liftgate Cinch/Release Motor.......... 8W-45-12
Memory Set Switch.................. 8W-45-4
Message Center.................... 8W-45-18
Multi-Function Switch............... 8W-45-16
Overhead Console................. 8W-45-4, 11
Passenger Door Courtesy Lamp........ 8W-45-15
Passenger Door Lock Switch........ 8W-45-12, 15
Passenger Folding Mirror Relay........ 8W-45-20
Passenger Heated Seat Module........ 8W-45-11
Power Folding Mirror Switch.......... 8W-45-20
Power Liftgate Module............. 8W-45-8, 12
Radio............................ 8W-45-17
Rear Auto Temp Control Switch..... 8W-45-10, 19
Rear Blower Rear Control Switch....... 8W-45-10
Rear Dome Lamp.................... 8W-45-9
Rear View Mirror................... 8W-45-11
Rear Wiper Motor.................... 8W-45-8
Right B-Pillar Switch................. 8W-45-9
Right Cylinder Lock Switch........... 8W-45-10
Right Front Door Ajar Switch........... 8W-45-9
Right Front Door Lock Motor/Ajar
Switch........................ 8W-45-7, 9
Right Liftgate Flood Lamp............ 8W-45-12
Right Mid Reading Lamp........... 8W-45-9, 14
Right Power Mirror................. 8W-45-20
Right Rear Lamp Assembly.......... 8W-45-5, 6
Right Rear Reading Lamp.......... 8W-45-9, 14
Right Remote Radio Switch........... 8W-45-17
Right Repeater Lamp................ 8W-45-20
Right Sliding Door Control Module.... 8W-45-8, 10
Right Sliding Door Lock Motor.......... 8W-45-7
Right Sliding Door Lock Motor/Ajar
Switch........................ 8W-45-7, 8
Right Visor/Vanity Lamp............. 8W-45-13
Sentry Key Remote Entry Module....... 8W-45-3
Thatcham Alarm Module............. 8W-45-10
Traction Control Switch.............. 8W-45-17
Trailer Tow Connector................ 8W-45-5
RS8W-45 BODY CONTROL MODULE8W-45-1

Component Page
Evaporator Temperature Sensor........ 8W-80-70
Floor Console Lamp................. 8W-80-70
Floor Console Power Outlet (Export).... 8W-80-70
Front Blower Module C1 (ATC)........ 8W-80-71
Front Blower Module C2 (ATC)........ 8W-80-71
Front Cigar Lighter................. 8W-80-71
Front Control Module................ 8W-80-72
Front Intrusion Sensor (United
Kingdom)....................... 8W-80-73
Front Reading Lamps/Switch.......... 8W-80-73
Fuel Heater (Diesel)................. 8W-80-73
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-73
Fuel Injector No. 1 (Diesel)............ 8W-80-73
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-74
Fuel Injector No. 2 (Diesel)............ 8W-80-74
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-74
Fuel Injector No. 3 (Diesel)............ 8W-80-74
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-75
Fuel Injector No. 4 (Diesel)............ 8W-80-75
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-75
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-75
Fuel Pressure Sensor (Diesel).......... 8W-80-76
Fuel Pressure Solenoid (Diesel)........ 8W-80-76
Fuel Pump Module.................. 8W-80-76
Generator......................... 8W-80-76
Glow Plug Relay (Diesel)............. 8W-80-77
Hands Free Module C1............... 8W-80-77
Hands Free Module C2............... 8W-80-77
Hands Free Module C3............... 8W-80-78
Headlamp Switch................... 8W-80-78
Headlamp Washer Pump Motor (Export) . 8W-80-78
High Note Horn.................... 8W-80-79
Hood Ajar Switch (Export)............ 8W-80-79
Idle Air Control Motor (Gas)........... 8W-80-79
Ignition Coil (2.4L).................. 8W-80-79
Ignition Coil (3.3L/3.8L).............. 8W-80-80
Ignition Switch..................... 8W-80-80
Inlet Air Temperature Sensor.......... 8W-80-80
Input Speed Sensor................. 8W-80-80
Instrument Cluster.................. 8W-80-81
Instrument Panel Switch Bank
(Except Heated Seats)............. 8W-80-81
Instrument Panel Switch Bank
(Heated Seats)................... 8W-80-81
Integrated Power Module C1.......... 8W-80-82
Integrated Power Module C2.......... 8W-80-82
Integrated Power Module C3.......... 8W-80-83
Integrated Power Module C4.......... 8W-80-83
Integrated Power Module C5.......... 8W-80-84
Integrated Power Module C6.......... 8W-80-84
Integrated Power Module C7.......... 8W-80-84
Integrated Power Module C8.......... 8W-80-85
Integrated Power Module C9.......... 8W-80-85
Knock Sensor (Except Export)......... 8W-80-85Component Page
Left B-Pillar Switch (Power Sliding
Door).......................... 8W-80-86
Left Cinch/Release Motor (Power Sliding
Door).......................... 8W-80-86
Left Curtain Airbag Squib............ 8W-80-86
Left Cylinder Lock Switch (Export)..... 8W-80-86
Left Door Speaker.................. 8W-80-87
Left Fog Lamp..................... 8W-80-87
Left Front Door Ajar Switch (Base)..... 8W-80-87
Left Front Door Lock Motor/Ajar Switch
(Except Base).................... 8W-80-87
Left Front Impact Sensor (Export)...... 8W-80-87
Left Front Impact Sensor (Except
Export)......................... 8W-80-88
Left Front Park/Turn Signal Lamp...... 8W-80-88
Left Front Wheel Speed Sensor........ 8W-80-88
Left Full Open Switch (Power Sliding
Door).......................... 8W-80-88
Left Headlamp (Caravan/Voyager Except
Export)......................... 8W-80-89
Left Headlamp (Town And Country)..... 8W-80-89
Left Headlamp Leveling Motor (Export) . . 8W-80-89
Left High Beam Lamp (Export)........ 8W-80-89
Left Instrument Panel Speaker........ 8W-80-90
Left Liftgate Flood Lamp (Export)...... 8W-80-90
Left Low Beam Lamp (Export)......... 8W-80-90
Left Mid Reading Lamp (Premium/
Luxury)........................ 8W-80-90
Left Park Lamp (Export)............. 8W-80-91
Left Power Mirror................... 8W-80-91
Left Rear Lamp Assembly............ 8W-80-91
Left Rear Pillar Speaker (Highline
Audio).......................... 8W-80-92
Left Rear Reading Lamp (Luxury)...... 8W-80-92
Left Rear Speaker.................. 8W-80-92
Left Rear Vent Motor................ 8W-80-92
Left Rear Wheel Speed Sensor......... 8W-80-93
Left Remote Radio Switch............ 8W-80-93
Left Repeater Lamp (Export).......... 8W-80-93
Left Side Impact Sensor 1 (Export)..... 8W-80-93
Left Side Impact Sensor 1 (Except
Export)......................... 8W-80-94
Left Side Impact Sensor 2............ 8W-80-94
Left Side Impact Sensor 3............ 8W-80-94
Left Sliding Door Control Module C1
(Power Sliding Door).............. 8W-80-94
Left Sliding Door Control Module C2
(Power Sliding Door).............. 8W-80-95
Left Sliding Door Latch Sensing Switch
(Power Sliding Door).............. 8W-80-95
Left Sliding Door Lock Motor (Power Sliding
Door).......................... 8W-80-95
Left Sliding Door Lock Motor/Ajar Switch
(Manual Sliding Door)............. 8W-80-96
RS8W-80 CONNECTOR PIN-OUTS8W-80-3

BODY CONTROL MODULE C3 - BLACK/WHITE 34 WAY
CAV CIRCUIT FUNCTION
1 G23 22VT/DB (POWER SLIDING
DOOR)SLIDING DOORS OVERHEAD SWITCH MUX
2 D123 20WT/BR FLASH PROGRAM ENABLE
3 G152 22VT/GY (POWER SLIDING
DOOR)RIGHT SLIDING DOOR WAKE UP SIGNAL
4 G151 22VT/BR (POWER SLIDING
DOOR)LEFT SLIDING DOOR WAKE UP SIGNAL
5 G76 20VT/YL RIGHT SLIDING DOOR AJAR SWITCH SENSE
6 G75 20VT (LHD) LEFT FRONT DOOR AJAR SWITCH SENSE
6 G74 20VT/WT (RHD) RIGHT FRONT DOOR AJAR SWITCH SENSE
7 G74 20VT/WT (LHD) RIGHT FRONT DOOR AJAR SWITCH SENSE
7 G75 20VT (RHD) LEFT FRONT DOOR AJAR SWITCH SENSE
8 G77 22VT/GY LEFT SLIDING DOOR AJAR SWITCH SENSE
9 E10 20OR/DG (3 ZONE HVAC) PANEL LAMPS DRIVER
10 - -
11 L162 20WT/VT (EXPORT) RIGHT SIDE REPEATER LAMP FEED
12 G42 22VT/YL (POWER SLIDING
DOOR)RIGHT SLIDING DOOR PILLAR SWITCH MUX
13 - -
14 G163 20VT/LB (EXPORT) LEFT CYLINDER LOCK SWITCH MUX
15 G162 20VT/TN (EXPORT) RIGHT CYLINDER LOCK SWITCH MUX
16 L50 18WT/TN (EXCEPT EXPORT) BRAKE LAMP SWITCH OUTPUT
17 F503 20WT/PK (EXCEPT BASE) FUSED IGNITION SWITCH OUTPUT (RUN)
18 G41 22VT/DG (POWER SLIDING
DOOR)LEFT SLIDING DOOR PILLAR SWITCH MUX
19 L163 20WT/BR (EXPORT) LEFT SIDE REPEATER LAMP FEED
20 N4 20DB/WT FUEL LEVEL SENSOR SIGNAL
21 G161 20VT/DG (LHD) LEFT DOOR LOCK SWITCH MUX
21 G160 20VT/LG (RHD) RIGHT DOOR LOCK SWITCH MUX
22 G160 20VT/LG (LHD) RIGHT DOOR LOCK SWITCH MUX
22 G161 20VT/DG (RHD) LEFT DOOR LOCK SWITCH MUX
23 D25 20WT/VT PCI BUS
24 - -
25 M11 20YL/VT COURTESY LAMPS DRIVER
26 P31 20TN/YL (POWER RELEASE) LIFTGATE RELEASE DRIVER
27 - -
28 - -
29 G78 20VT/OR LIFTGATE AJAR SWITCH SENSE
30 G70 22VT/LB (EXPORT) HOOD AJAR SWITCH SENSE
31 F500 18DG/PK (ABS) FUSED IGNITION SWITCH OUTPUT (RUN)
32 - -
33 M21 20YL/BR COURTESY LAMPS DRIVER
34 M27 20YL/LB READING LAMPS DRIVER
8W - 80 - 14 8W-80 CONNECTOR PIN-OUTSRS

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Hands Free Module C2 BK Instrument Panel N/S
Hands Free Module C3 Instrument Panel N/S
Headlamp Switch BK Rear of Switch 20, 21, 30
Headlamp Washer Pump Motor
(Export)BK At Motor 3
High Note Horn BK Left Frame Rail 5
Hood Ajar Switch (Export) BK Left Fender 6
Idle Air Control Motor (Gas) BK On Throttle Body 10, 11 17
Ignition Coil (2.4L) BK Top of Valve Cover 10, 11
Ignition Coil (3.3L/ 3.8L) DKGY Top of Engine 17, 18
Ignition Switch BK Rear of Switch at Steering Column 20, 21, 22, 23, 31
Inlet Air Temperature Sensor BK Top Left of Engine 9, 10, 11, 17
Input Speed Sensor GY Front of Transmission 14, 19
Instrument Cluster BK Rear of Cluster 20, 21, 28
Instrument Panel Switch Bank
(Heated Seats)BK Right Center of Instrument Panel 20, 23, 25
Instrument Panel Switch Bank
(Except Heated Seats)Right Center of Instrument Panel 20, 23, 25
Integrated Power Module C1 Left Fender Shield 7
Integrated Power Module C2 GN/BL Left Fender Shield 7
Integrated Power Module C3 Left Fender Shield 7, 11
Integrated Power Module C4 BL Left Fender Shield 7, 11
Integrated Power Module C5 BK Left Fender Shield 7
Integrated Power Module C6 NAT Left Fender Shield 7
Integrated Power Module C7 Left Fender Shield 7
Integrated Power Module C8 OR Left Fender Shield 7
Integrated Power Module C9 BK Left Fender Shield 7
Knock Sensor (Except Export) BK At Engine Block 11
Left B Pillar Switch (Power
Sliding Door)GY Left B Pillar 40
Left Cinch/Release Motor (Power
Sliding Door)GY Left Sliding Door N/S
Left Curtain Airbag Squib Rear of Left Roof Rail 47
Left Cylinder Lock Switch BK At Switch 43
Left Door Speaker BK At Speaker 43
Left Fog Lamp BK At Lamp 5
Left Front Door Ajar Switch
(Base)BK At Switch N/S
Left Front Door Lock Motor/Ajar
Switch (Except Base)BK Left Door 43
Left Front Impact Sensor BK Near T/O for C101 5
Left Front Park/Turn Signal Lamp
(Except Export)DKGY At Lamp 1
Left Front Wheel Speed Sensor GY Left Fender Side Shield 5, 11
8W - 91 - 6 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

FRAME & BUMPERS
TABLE OF CONTENTS
page page
BUMPERS
SPECIFICATIONS - TORQUE...............1
FRONT FASCIA
REMOVAL.............................1
INSTALLATION..........................1
FRONT BUMPER REINFORCEMENT
REMOVAL.............................3
INSTALLATION..........................3
REAR FASCIA
REMOVAL.............................4
INSTALLATION..........................4
REAR BUMPER REINFORCEMENT
REMOVAL.............................5
INSTALLATION..........................5
REAR FASCIA - SCUFF PAD
REMOVAL.............................5
INSTALLATION..........................5FRAME
SPECIFICATIONS
SPECIFICATIONS - FRAME DIMENSIONS . . . 6
SPECIFICATIONS - FRAME DIMENSIONS -
FOLD-IN-FLOOR SEATS ONLY...........11
SPECIFICATIONS - TORQUE............14
FRONT CRADLE CROSSMEMBER
DESCRIPTION
DESCRIPTION - FRONT CRADLE
CROSSMEMBER......................14
DESCRIPTION - FRONT CRADLE
CROSSMEMBER THREAD REPAIR........14
REMOVAL.............................15
INSTALLATION.........................16
FRONT CROSSMEMBER MOUNT BUSHINGS
REMOVAL.............................17
INSTALLATION.........................17
BUMPERS
SPECIFICATIONS - TORQUE
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Front bumper reinforcement attaching nut 54 40 Ð
Rear bumper reinforcement attaching nut 27 20 Ð
FRONT FASCIA
REMOVAL
(1) Release hood latch and open hood.
(2) Remove the headlamp assemblies (Refer to 8 -
ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
HEADLAMP - REMOVAL).
(3) Hoist vehicle and support with safety stands.
(4) Remove the five push pin fasteners attaching
bottom of fascia/air dam to radiator closure panel.
(5) Remove front wheels.
(6) Remove front wheelhouse splash shields fasten-
ers as necessary to gain access to bolts attaching
front fascia to fender. (Refer to 23 - BODY/EXTERI-
OR/ WHEELHOUSE SPLASH SHIELD -
REMOVAL).(7) Remove the two bolts and two nuts attaching
fascia to the front fenders (Fig. 1) and (Fig. 2).
(8) Disconnect fog lamp wire connectors, if neces-
sary.
(9) Lower vehicle.
(10) Remove two bolts attaching the upper grille
support to the headlamp mounting panel at each side
of the grille.
(11) Remove bumper fascia from vehicle.
INSTALLATION
(1) Position front bumper fascia on vehicle (Fig. 1)
and (Fig. 2).
(2) Install the two bolts attaching fascia to head-
lamp mounting panel at each side of grille.
(3) Hoist vehicle and support with safety stands.
RSFRAME & BUMPERS13-1

DESCRIPTION N´m Ft. Lbs. In. Lbs.
Sliding door glass nuts 3.4 Ð 30
Sliding door latch striker 28 21 Ð
Sliding door to roller arm bracket 12 9 Ð
Storage bin track guide to seat riser 3.5 Ð 31
Sunroof opening panel to lifter arm screws 5 44
Sunroof opening panel motor screws 4 35
Sunroof trough bracket to roof bolts 6 53
Sunroof trough to trough bracket bolts 6 53
Sunroof trough bracket bolts 6 53
Support cylinders to liftgate 28 21 Ð
BODY LUBRICATION
LUBRICATION REQUIREMENTS
Body mechanisms and linkages should be
inspected, cleaned, and lubricated, as required, to
maintain ease of operation and to provide protection
against rust and wear. When performing other under
hood services, the hood latch release mechanism and
safety catch should be inspected, cleaned, and lubri-
cated. During the winter season, external door lock
cylinders should be lubricated to assure proper oper-
ation when exposed to water and ice.
Prior to the application of any lubricant, the parts
concerned should be wiped clean to remove dust and
grit. If necessary, a suitable solvent can be used to
clean the item to be lubricated. After lubricating a
component, any excess oil or grease should be
removed.
LUBRICANT APPLICATION
DOOR LOCK CYLINDERS
(1) Apply a small amount of lubricant directly into
the lock cylinder.
(2) Apply a small amount of lubricant to the key.
(3) Insert key into lock cylinder and cycle the
mechanism from the locked to the unlocked position.
NOTE: Do not add more lubricant.
(4) Cycle the lock cylinder mechanism several
times to allow the lubricant to flow throughout the
cylinder.
(5) Wipe all lubricant from exterior of lock cylinder
and key.ALL OTHER BODY MECHANISMS
(1) Clean component as described above.
(2) Apply specified lubricant to all pivoting and
sliding contact areas of component.
LUBRICANT USAGE
ENGINE OIL
²Door Hinges ± Hinge Pin and Pivot Contact
Areas
²Hood Hinges ± Pivot Points
²Liftgate Hinges
MOPARTSPRAY WHITE LUBE OR EQUIVALENT
²Door Check Straps
²Liftgate Latches
²Liftgate Prop Pivots
²Ash Receiver
²Fuel Filler Door Remote Control Latch Mecha-
nism
²Parking Brake Mechanism
²Sliding Seat Tracks
²Liftgate Latch
MOPARTMultipurpose GREASE OR EQUIVALENT
²All Other Hood Mechanisms
MOPARTLOCK CYLINDER LUBRICANT OR
EQUIVALENT
²Door Lock Cylinders
²Liftgate Lock Cylinder
23 - 12 BODYRS
BODY (Continued)

COWL GRILLE
REMOVAL
(1) Remove wiper arms. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/WIPER ARMS -
REMOVAL)
(2) Remove four (4) screws securing cowl cover to
wiper module (Fig. 6).
(3) Disengage quarter turn fasteners at outboard
ends of cowl grill from body.
(4) Release hood latch and open hood.
CAUTION: To prevent hood scratching of cowl grille
before removal, cover outboard exterior ends of
cowl grille with masking tape or equivalent method.
NOTE: Do not over bend cowl grille during removal.
Bend cowl grille just enough to clear top of wiper
pivot shaft and bottom rear corner of hood.
(5) Remove cowl grill by raising above driver side
wiper pivot shaft and swinging away towards engine
compartment. The cowl grille will need to be bent onoutboard end to clear simultaneously top of wiper
pivot shaft and bottom corner of hood.
(6) Close hood. Do not latch. Remove outboard
screws. (Fig. 7).
(7) Disconnect washer hose in line connector.
(8) Disconnect washer hose and grommet from
hole in wiper module and pull out.
(9) Remove cowl grille by raising over opposite
wiper pivot shaft and removing away from vehicle.
(10) Remove cowl cover from vehicle.
INSTALLATION
(1) Reverse removal procedure.
(2) When installing cowl cover over wiper module,
make sure fore aft locator on the underside of cowl
grill seat into the locator grooves on top of wiper
module.
(3) Start all cowl grille mounting screws by hand
before torquing to specifications.
(4) Assure washer hose is properly routed and not
pinched.
(5) Center cowl grille to body and windshield.
(6) Assure ªarrowº indicator head of quarter turn
fasteners is pointing toward windshield.
Fig. 5 BODY SIDE MOLDINGS WITH APPLIQUE - TYPICAL
1 - FRONT ROCKER PANEL APPLIQUE
2 - FRONT DOOR MOLDING
3 - SLIDING DOOR MOLDING4 - REAR ROCKER PANEL APPLIQUE
5 - LIFTGATE MOLDING
6 - POP-RIVET
23 - 50 EXTERIORRS
BODY SIDE MOLDINGS (Continued)