2005 CHRYSLER CARAVAN ors

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Page 1174 of 2339

CHRYSLER CARAVAN 2005  Service Manual 8W-97 POWER DISTRIBUTION SYSTEM
TABLE OF CONTENTS
page page
POWER DISTRIBUTION SYSTEM
DESCRIPTION..........................1
OPERATION............................1
SPECIAL TOOLS
POWER DISTRIBUTION SYS

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CHRYSLER CARAVAN 2005  Service Manual The IPM provides the primary means of voltage dis-
tribution and protection for the entire vehicle.
OPERATION
All of the current from the battery and the gener-
ator output enters the Integrated Power

Page 1186 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak. If a leak is
present in this area, remove transmission f

Page 1190 of 2339

CHRYSLER CARAVAN 2005  Service Manual (9) Using a blade or suitable hose cutter, cut trans-
axle oil cooler lines off flush with fittings. Plug cooler
lines and fittings to prevent debris from entering
transaxle or cooler circuit. A servi

Page 1191 of 2339

CHRYSLER CARAVAN 2005  Service Manual (21) Disconnect exhaust pipe from manifold (Fig.
7).
(22) Remove engine front mount and bracket from
engine. (Refer to 9 - ENGINE/ENGINE MOUNTING/
FRONT MOUNT - REMOVAL)
(23) Remove structural collar.

Page 1197 of 2339

CHRYSLER CARAVAN 2005  Service Manual VALVE SPRINGS
DESCRIPTION SPECIFICATION
Metric Standard
Free Length
(Approx.)48.4 mm 1.905 in.
Nominal Force
(Valve Closed)338 N @ 38.0
mm75.98 lbs. @
1.496 in.
Nominal Force
(Valve Open)607 N @ 29.75

Page 1203 of 2339

CHRYSLER CARAVAN 2005  Service Manual CYLINDER-TO-CYLINDER LEAKAGE TEST
To determine if an engine cylinder head gasket is
leaking between adjacent cylinders, follow the proce-
dures in Cylinder Compression Pressure Test (Refer
to 9 - ENGI

Page 1205 of 2339

CHRYSLER CARAVAN 2005  Service Manual (5) Install rocker arms. (Refer to 9 - ENGINE/
CYLINDER HEAD/ROCKER ARMS - INSTALLA-
TION)
(6) Install camshafts. (Refer to 9 - ENGINE/CYL-
INDER HEAD/CAMSHAFT(S) - INSTALLATION).
(7) Install cylinder