2005 CHRYSLER CARAVAN service

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Page 1196 of 2339

CHRYSLER CARAVAN 2005  Service Manual VALVE SEAT
DESCRIPTION SPECIFICATION
Metric Standard
Angle 44.5 - 45É
Seat Diameter -
Intake34.37 - 34.63
mm1.353 - 1.363 in.
Seat Diameter -
Exhaust27.06 - 27.32
mm1.065 - 1.075 in.
Runout (Max.) 0.

Page 1212 of 2339

CHRYSLER CARAVAN 2005  Service Manual ²Remove suspected lash adjusters, and replace as
necessary.
REMOVAL
NOTE: This procedure is for in-vehicle service with
camshafts installed.
(1) Remove cylinder head cover. (Refer to 9 -
ENGINE/CYLIN

Page 1213 of 2339

CHRYSLER CARAVAN 2005  Service Manual (4) Install spark plugs.
(5) Install cylinder head cover. (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - INSTALLATION)
ENGINE BLOCK
DESCRIPTION
The cast iron cylinder block is a two-piece

Page 1214 of 2339

CHRYSLER CARAVAN 2005  Service Manual CAUTION: Ensure all abrasives are removed from
engine parts after honing. It is recommended that a
solution of soap and hot water be used with a
brush and the parts then thoroughly dried. The bore
can

Page 1222 of 2339

CHRYSLER CARAVAN 2005  Service Manual (4) Remove top ridge of cylinder bores with a reli-
able ridge reamer before removing pistons from cyl-
inder block.Be sure to keep tops of pistons
covered during this operation.
(5) Pistons have a di

Page 1248 of 2339

CHRYSLER CARAVAN 2005  Service Manual BALANCE SHAFTS AND
CARRIER ASSEMBLY
DESCRIPTION
The 2.4L engine is equipped with two nodular cast
iron balance shafts installed in a cast aluminum car-
rier attached to the lower cylinder block (Fig.

Page 1255 of 2339

CHRYSLER CARAVAN 2005  Service Manual INSPECTION.........................145
ASSEMBLY...........................146
INSTALLATION........................146
INTAKE MANIFOLD
DESCRIPTION........................147
DIAGNOSIS AND TESTING - INT

Page 1261 of 2339

CHRYSLER CARAVAN 2005  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
OIL CONSUMPTION OR SPARK
PLUGS FOULED1. PCV system malfunction. 1. Check system and repair as
necessary. (Refer to 25 -
EMISSIONS CONTROL/
EVAPORATIVE EMISSIONS/PC