2005 CHRYSLER CARAVAN torque

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Page 47 of 2339

CHRYSLER CARAVAN 2005  Service Manual CAUTION: When installing hub and bearing into
steering knuckle, be careful not to damage the
bearing seal (Fig. 7) on the outer C/V joint.
(1) Install hub and bearing onto stub axle and into
steering

Page 50 of 2339

CHRYSLER CARAVAN 2005  Service Manual INSPECTION - STEERING KNUCKLE
Inspect the knuckle for the following:
²Cracks or breaks
²Dents or damage
²Stress marks indicating a bend
The front suspension knuckle is not a repairable
component of

Page 51 of 2339

CHRYSLER CARAVAN 2005  Service Manual (6) Install tie rod end into knuckle steering arm.
Start nut onto stud of tie rod end. While holding stud
of tie rod end stationary using a socket (Fig. 11),
tighten tie rod end to steering knuckle at

Page 56 of 2339

CHRYSLER CARAVAN 2005  Service Manual ASSEMBLY - LOWER CONTROL ARM (REAR
BUSHING - HYDRO)
CAUTION: Do not apply grease or any other type of
lubricant to the arm stem where the bushing is to
be mounted. Such action will reduce proper bush-

Page 57 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Install the reinforcement on the front suspen-
sion cradle crossmember and install the bolts attach-
ing the reinforcement to the cradle crossmember
(Fig. 22). Tighten the M-14 size bolts to a tor

Page 60 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Check position of the stabilizer bar in the front
suspension cradle. The center of the curved section of
the stabilizer bar must be aligned with the raised
line in the center of the front suspensi

Page 65 of 2339

CHRYSLER CARAVAN 2005  Service Manual upper spring seat (Fig. 48). The bearing must be
installed on upper seat with the smaller diameter
side of the pivot bearing toward the spring seat. Be
sure the pivot bearing is sitting flat on the sp

Page 66 of 2339

CHRYSLER CARAVAN 2005  Service Manual (12) Slowly release the tension from the coil spring
by backing off the compressor drive fully. As the ten-
sion is relieved, make sure the upper mount, pivot
bearing and upper seat are align properly
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