2005 CHRYSLER CARAVAN fuel cap release

(9) Disconnect the fuel fill hose at the fuel tank
filler metal tubeNOT AT THE FUEL TANK(Fig.
19).
(10) Disconnect fuel line and vapor line at the
front of the fuel tank.
The fuel pump module electrical connector
has a retainer that locks it in place.
(11) Slide fuel pump module electrical connector
lock to unlock.
(12) Push down on connector retainer (Fig. 20) and
pull connector off module.(13) Lower tank from vehicle. Remove fuel filler
vent tube from frame (Fig. 21).REMOVAL - FOLD-IN-FLOOR
(1) Remove fuel filler cap and perform Fuel Sys-
tem Pressure Release procedure.
(2) Disconnect negative cable from battery.
(3) Drain fuel tank dry into holding tank or a
properly labeledGASOLINEsafety container.
(4) Raise vehicle on hoist and support (Fig. 22).
Fig. 19 FUEL FILLER AND VENT TUBE
1 - Filler Tube
2 - Vent Tube
Fig. 20 Pump Module Connector Retainer and Lock
1 - PUSH DOWN ON RETAINER
2 - CONNECTOR LOCK
Fig. 21 VENT HOSE
Fig. 22 FUEL TANK IN VEHICLE
RSFUEL DELIVERY14-13
FUEL TANK (Continued)

EVAP/PURGE SOLENOID
DESCRIPTION
All vehicles use a proportional purge solenoid (Fig.
2). The solenoid regulates the rate of vapor flow from
the EVAP canister to the throttle body. The PCM
operates the solenoid.
OPERATION
During the cold start warm-up period and the hot
start time delay, the PCM does not energize the sole-
noid. When de-energized, no vapors are purged.
The proportional purge solenoid operates at a fre-
quency of 200 hz and is controlled by an engine con-
troller circuit that senses the current being applied
to the proportional purge solenoid and then adjusts
that current to achieve the desired purge flow. The
proportional purge solenoid controls the purge rate of
fuel vapors from the vapor canister and fuel tank to
the engine intake manifold.
REMOVAL
The solenoid attaches to a bracket near the radia-
tor on the passenger side of vehicle (Fig. 3). The sole-
noid will not operate unless it is installed correctly.
(1) Disconnect electrical connector from solenoid.
(2) Disconnect vacuum tubes from solenoid.
(3) Remove solenoid from bracket.
INSTALLATION
The solenoid attaches to a bracket near the radia-
tor on the passenger side of vehicle. The solenoid will
not operate unless it is installed correctly.The top of the solenoid has TOP printed on it. The
solenoid will not operate unless it is installed cor-
rectly.
(1) Install solenoid on bracket.
(2) Connect vacuum tube to solenoid.
(3) Connect electrical connector to solenoid.
FUEL FILLER CAP
DESCRIPTION
The plastic fuel fill cap is threaded/quarter turn
onto the end of the fuel filler tube. It's purpose is to
retain vapors and fuel in the fuel tank.
OPERATION
The fuel filler cap incorporates a two-way relief
valve that is closed to atmosphere during normal
operating conditions. The relief valve is calibrated to
open when a pressure of 17 kPa (2.5 psi) or vacuum
of 2 kPa (0.6 in. Hg) occurs in the fuel tank. When
the pressure or vacuum is relieved, the valve returns
to the normally closed position.
CAUTION: Remove the fuel filler cap to release fuel
tank pressure before disconnecting any fuel system
component.
Fig. 2 Proportional Purge Solenoid
Fig. 3 EVAP PURGE SOLENOID
1 - EVAP Purge Solenoid
2 - EGR VAlve
3 - Generator
RSEVAPORATIVE EMISSIONS25-13

FRONT WIPER/WASHER SWITCH -DIAGNOSIS AND TESTING ..............8R-2
FRONT-WHEEL-DRIVE - INSTALLATION ....2-36
FRONT-WHEEL-DRIVE - REMOVAL ........2-36
FUEL CORRECTION OR ADAPTIVE MEMORIES, OPERATION ...............14-24
FUEL DELIVERY SYSTEM - DIAGNOSIS AND TESTING ........................ 14-2
FUEL DOSING PUMP - DESCRIPTION ....24-117
FUEL DOSING PUMP - INSTALLATION . . . 24-117
FUEL DOSING PUMP - OPERATION .....24-117
FUEL DOSING PUMP - REMOVAL .......24-117
FUEL ENGINE OIL - DESCRIPTION, FLEXIBLE .............................0-3
FUEL FILL DOOR - INSTALLATION .......23-52
FUEL FILL DOOR - REMOVAL ...........23-52
FUEL FILL DOOR BLOCKER LATCH - INSTALLATION ....................... 23-53
FUEL FILL DOOR BLOCKER LATCH - REMOVAL .......................... 23-53
FUEL FILL DOOR BLOCKER LATCH STRIKER - INSTALLATION ..............23-53
FUEL FILL DOOR BLOCKER LATCH STRIKER - REMOVAL .................23-53
FUEL FILL DOOR BLOCKER LOCKOUT LINK - INSTALLATION .................23-54
FUEL FILL DOOR BLOCKER LOCKOUT LINK - REMOVAL ..................... 23-54
FUEL FILLER CAP - DESCRIPTION .......25-13
FUEL FILLER CAP - OPERATION .........25-13
FUEL INJECTOR - DESCRIPTION .........14-30
FUEL INJECTOR - OPERATION ..........14-31
FUEL LEVEL SENDING UNIT / SENSOR - DESCRIPTION ........................ 14-5
FUEL LEVEL SENDING UNIT / SENSOR - INSTALLATION ........................ 14-6
FUEL LEVEL SENDING UNIT / SENSOR - OPERATION .......................... 14-5
FUEL LEVEL SENDING UNIT / SENSOR - REMOVAL ........................... 14-5
FUEL LINES/HOSES AND CLAMPS - DESCRIPTION ........................ 14-7
FUEL PRESSURE GAUGE - STANDARD PROCEDURE ......................... 14-3
FUEL PRESSURE REGULATOR - INSTALLATION ........................ 14-7
FUEL PRESSURE REGULATOR - OPERATION .......................... 14-7
FUEL PRESSURE REGULATOR - REMOVAL ........................... 14-7
FUEL PUMP - DESCRIPTION .............14-8
FUEL PUMP - OPERATION ..............14-8
FUEL PUMP MODULE - DESCRIPTION .....14-8
FUEL PUMP MODULE - OPERATION .......14-9
FUEL PUMP RELAY - DESCRIPTION ......14-32
FUEL PUMP RELAY - OPERATION ........14-32
FUEL REQUIREMENTS - DESCRIPTION ......0-4
FUEL REQUIREMENTS - DIESEL ENGINE - DESCRIPTION ........................0-6
FUEL, SPECIAL TOOLS ............14-27,14-4
FUEL SYSTEM PRESSURE RELEASE PROCEDURE - STANDARD
PROCEDURE ......................... 14-2
FUEL SYSTEM PRESSURE, SPECIFICATIONS ...................... 14-4
FUEL TANK - DESCRIPTION ............14-12
FUEL TANK - OPERATION ..............14-12
FUEL TANK - STANDARD PROCEDURE, DRAINING ........................... 14-2
FUEL TANK FILLER TUBE - INSTALLATION ....................... 14-17
FUEL TANK FILLER TUBE - REMOVAL ....14-16
FULL OPEN SWITCH - DESCRIPTION ....8N-11,
8N-52
FUNCTIONS - DESCRIPTION, CIRCUIT . . 8W-01-6
FUSE - DESCRIPTION, IOD ...........8W-97-3
FUSE - OPERATION, IOD .............8W-97-3
FUSES POWERING SEVERAL LOADS - STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON ......8W-01-10
FWD - FOLD-IN-FLOOR SEATING - INSTALLATION ........................ 2-45
FWD - FOLD-IN-FLOOR SEATING - REMOVAL ........................... 2-45
FWD - INSTALLATION ..................2-45
FWD - INSTALLATION, REAR WHEEL SPEED SENSOR ....................... 5-93
FWD - INSTALLATION, SPRING ...........2-42FWD - REMOVAL
...................... 2-45
FWD - REMOVAL, REAR WHEEL SPEED SENSOR ............................ 5-93
FWD - REMOVAL, SPRING ..............2-40
GALLERY PLUGS - STANDARD PROCEDURE, ENGINE CORE AND OIL . 9-10,9-88
GAP AND FLUSH MEASUREMENTS - SPECIFICATIONS .................... 23-177
GAP, SPECIFICATIONS - WHEEL SPEED SENSOR AIR ......................... 5-91
GAS STRUT - SECOND ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT . . 23-139
GAS STRUT - SECOND ROW - FOLD-IN-FLOOR - REMOVAL, SEAT ......23-138
GASKET - DIAGNOSIS AND TESTING, CYLINDER HEAD ................. 9-102,9-25
GASKET SURFACE PREPARATION - STANDARD PROCEDURE, ENGINE ....9-11,9-87
GASKETS AND SEALERS, STANDARD PROCEDURE - FORM-IN-PLACE ......9-11,9-86
GAUGE - STANDARD PROCEDURE, FUEL PRESSURE .......................... 14-3
GEAR - DESCRIPTION .................19-26
GEAR - INSTALLATION, LHD ............19-31
GEAR - INSTALLATION, RHD ............19-33
GEAR & LINK ROD - DESCRIPTION, LIFT . 8N-16
GEAR & LINK ROD - INSTALLATION, LIFT ............................... 8N-17
GEAR & LINK ROD - OPERATION, LIFT . . . 8N-16
GEAR & LINK ROD - REMOVAL, LIFT .....8N-16
GEAR - OPERATION .................... 19-26
GEAR - REMOVAL, LHD ...............19-26
GEAR - REMOVAL, RHD ...............19-29
GEAR SHIFT CABLE - INSTALLATION ....21-234
GEAR SHIFT CABLE - REMOVAL . . . 21-233,21-84
GEAR, SPECIAL TOOLS - POWER STEERING .......................... 19-34
GEARSHIFT CABLE ADJUSTMENT, ADJUSTMENTS ..................... 21-235
GEARTRAIN - DESCRIPTION, PLANETARY .................. 21-112,21-263
GEARTRAIN - OPERATION, PLANETARY . 21-112, 21-263
GENERAL - WARNINGS .............8W-01-7
GENERAL DIAGNOSIS - DIAGNOSIS AND TESTING, 4XTE TRANSAXLE .......21-149,21-5
GENERATOR - DESCRIPTION ...........8F-24
GENERATOR - OPERATION .............8F-24
GENERATOR DECOUPLER PULLEY - DESCRIPTION ....................... 8F-28
GENERATOR DECOUPLER PULLEY - DIAGNOSIS AND TESTING ..............8F-28
GENERATOR DECOUPLER PULLEY - INSTALLATION ....................... 8F-29
GENERATOR DECOUPLER PULLEY - OPERATION ......................... 8F-28
GENERATOR DECOUPLER PULLEY - REMOVAL .......................... 8F-29
GENERATOR, SPECIFICATIONS ..........8F-23
GLASS - DESCRIPTION, HEATED .........8G-1
GLASS - INSTALLATION, DOOR .........23-17
GLASS - INSTALLATION, LIFTGATE ......23-164
GLASS - INSTALLATION, SLIDING DOOR . 23-163
GLASS - OPERATION, HEATED ...........8G-2
GLASS - REMOVAL, DOOR .............23-16
GLASS - REMOVAL, LIFTGATE .........23-164
GLASS - REMOVAL, SLIDING DOOR .....23-163
GLASS INTEGRAL ANTENNA - EXPORT - DESCRIPTION, QUARTER ..............8A-13
GLASS INTEGRAL ANTENNA - EXPORT - OPERATION, QUARTER ................8A-13
GLASS INTEGRAL ANTENNA, EXPORT - QUARTER .......................... 8A-13
GLASS PANEL - INSTALLATION ........23-173
GLASS PANEL - REMOVAL ............23-173
GLASS PANEL ADJUSTMENT, ADJUSTMENTS - SUNROOF ...........23-173
GLASS RUN WEATHERSTRIP - INSTALLATION, FRONT DOOR ..........23-166
GLASS RUN WEATHERSTRIP - REMOVAL, FRONT DOOR .............23-166
GLASS-OUTSIDE REARVIEW MIRROR - INSTALLATION ....................... 23-61
GLASS-OUTSIDE REARVIEW MIRROR - REMOVAL .......................... 23-61
GLOVE BOX - INSTALLATION ...........23-66
GLOVE BOX - REMOVAL ...............23-66GLOVE BOX LAMP SWITCH -
INSTALLATION ....................... 8L-22
GLOVE BOX LAMP SWITCH - REMOVAL . . 8L-22
GLOVE BOX LATCH - INSTALLATION .....23-66
GLOVE BOX LATCH - REMOVAL .........23-66
GLOVE BOX LATCH STRIKER - INSTALLATION ....................... 23-66
GLOVE BOX LATCH STRIKER - REMOVAL . 23-66
GRID REPAIR PROCEDURE, STANDARD PROCEDURE ......................... 8G-5
GRILLE - DESCRIPTION ...............23-55
GRILLE - INSTALLATION ...............23-55
GRILLE - INSTALLATION, COWL .........23-50
GRILLE - REMOVAL ..................23-55
GRILLE - REMOVAL, COWL ............23-50
GROCERY BAG RETAINER - INSTALLATION, PLASTIC ..............23-149
GROCERY BAG RETAINER - REMOVAL, PLASTIC .......................... 23-149
GROMMET REPLACEMENT, STANDARD PROCEDURE - PUSH-PIN ..............8N-48
GROUND - OPERATION, PCM ...........8E-14
GROUND - STANDARD PROCEDURE, TESTING FOR A SHORT TO ..........8W-01-9
GROUND AND SPLICE INFORMATION - DESCRIPTION, CONNECTOR ..........8W-01-7
GROUND ON FUSES POWERING SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO.............................8W -01-10
GUIDE - INSTALLATION, UNDER SEAT STORAGE BIN ...................... 23-150
GUIDE - REMOVAL, UNDER SEAT STORAGE BIN ...................... 23-150
GUIDE PIN BUSHINGS (CONTINENTAL TEVES BRAKES) - ASSEMBLY, CALIPER ....5-25
GUIDE PIN BUSHINGS (CONTINENTAL TEVES BRAKES) - DISASSEMBLY,
CALIPER ............................ 5-24
GUIDE PINS (TRW BRAKES) - INSTALLATION, DISC BRAKE CALIPER .....5-32
GUIDE PINS (TRW BRAKES) - REMOVAL, DISC BRAKE CALIPER .................. 5-31
HALF SHAFT - DIAGNOSIS AND TESTING . . . 3-1
HALF SHAFT - FRONT - DESCRIPTION ......3-1
HALF SHAFT - FRONT - INSTALLATION .....3-4
HALF SHAFT - FRONT - REMOVAL .........3-2
HALF SHAFT - FRONT - SPECIFICATIONS ....3-6
HANDLE - INSTALLATION, ASSIST .......23-79
HANDLE - INSTALLATION, EXTERIOR ....23-22,
23-40
HANDLE - INSTALLATION, INSIDE LATCH . . 23-34
HANDLE - INSTALLATION, OUTSIDE ......23-36
HANDLE - INSTALLATION, RECLINER ....23-108
HANDLE - REMOVAL, ASSIST ...........23-79
HANDLE - REMOVAL, EXTERIOR . . . 23-21,23-40
HANDLE - REMOVAL, INSIDE LATCH .....23-34
HANDLE - REMOVAL, OUTSIDE .........23-35
HANDLE - REMOVAL, RECLINER .......23-108
HANDLE ACTUATOR - INSTALLATION, INSIDE ............................. 23-27
HANDLE ACTUATOR - REMOVAL, INSIDE . . 23-27
HANDLE CABLE - INSTALLATION, INSIDE . . 23-38
HANDLE CABLE - INSTALLATION, OUTSIDE ........................... 23-37
HANDLE CABLE - REMOVAL, INSIDE .....23-37
HANDLE CABLE - REMOVAL, OUTSIDE ....23-37
HANDLE SWITCH - DESCRIPTION, EXTERIOR .......................... 8N-10
HANDLE SWITCH - INSTALLATION, EXTERIOR .......................... 8N-10
HANDLE SWITCH - OPERATION, EXTERIOR .......................... 8N-10
HANDLE SWITCH - REMOVAL, EXTERIOR . 8N-10
HANDLING AIRBAGS - STANDARD PROCEDURE ......................... 8O-6
HANDLING TUBING AND FITTINGS, STANDARD PROCEDURE ...............24-69
HANDS FREE MODULE - INSTALLATION ....8T-3
HANDS FREE MODULE - REMOVAL .......8T-3
HARNESS - DESCRIPTION, WIRING ......8N-59
HARNESS - DIAGNOSIS AND TESTING, WIRING ..........................8W -01-7
HARNESS - INSTALLATION, WIRING .....8N-59
HARNESS - OPERATION, WIRING ........8N-59
HARNESS - REMOVAL, WIRING .........8N-59
HCU (HYDRAULIC CONTROL UNIT) - DESCRIPTION ....................... 5-100
RS INDEX15
Description Group-Page Description Group-Page Description Group-Page

POWER MODULE - INSTALLATION,INTEGRATED ......................8W -97-2
POWER MODULE - OPERATION, INTEGRATED ......................8W -97-2
POWER MODULE - REAR BLOWER MOTOR - DESCRIPTION ...............24-40
POWER MODULE - REAR BLOWER MOTOR - INSTALLATION ...............24-41
POWER MODULE - REAR BLOWER MOTOR - OPERATION .................24-40
POWER MODULE - REAR BLOWER MOTOR - REMOVAL .................. 24-41
POWER MODULE - REMOVAL, INTEGRATED ......................8W -97-2
POWER OUTLET - DESCRIPTION ......8W-97-3
POWER OUTLET - DIAGNOSIS & TESTING .........................8W -97-3
POWER OUTLET - OPERATION ........8W-97-3
POWER SEAT SYSTEM, DESCRIPTION ....8N-31
POWER SEAT SYSTEM, DIAGNOSIS AND TESTING ........................... 8N-33
POWER SEAT SYSTEM, OPERATION .....8N-32
POWER SEAT TRACK - DESCRIPTION ....8N-37
POWER SEAT TRACK - OPERATION ......8N-38
POWER SEAT TRACK, DIAGNOSIS AND TESTING ........................... 8N-38
POWER SLIDING DOOR ADJUSTMENT, STANDARD PROCEDURE ..............8N-49
POWER SLIDING DOOR LEARN CYCLE, STANDARD PROCEDURE ..............8N-48
POWER SLIDING DOOR SYSTEM - DESCRIPTION ........................ 8N-40
POWER SLIDING DOOR SYSTEM - OPERATION ......................... 8N-41
POWER SLIDING DOOR SYSTEM, DIAGNOSIS AND TESTING .............8N-42
POWER STEERING BELT TENSION - STANDARD PROCEDURE, CHECKING .......7-8
POWER STEERING FASTENER TORQUE, SPECIFICATIONS ...................... 19-9
POWER STEERING FLUID LEVEL CHECKING - STANDARD PROCEDURE ....19-44
POWER STEERING GEAR, SPECIAL TOOLS ............................. 19-34
POWER STEERING PUMP INITIAL OPERATION - STANDARD PROCEDURE . . . 19-37
POWER STEERING PUMP, SPECIAL TOOLS ............................. 19-44
POWER STEERING, SPECIAL TOOLS ......19-9
POWER STEERING SYSTEM - DESCRIPTION ........................ 19-1
POWER STEERING SYSTEM - OPERATION .......................... 19-1
POWER STEERING SYSTEM FLOW AND PRESSURE TEST - DIAGNOSIS AND
TESTING ............................ 19-1
POWER TRANSFER UNIT FLUID - DESCRIPTION, AWD ....................0-6
POWER WINDOWS - DESCRIPTION ......8N-61
POWER WINDOWS - OPERATION ........8N-61
POWER WINDOWS, DIAGNOSIS AND TESTING ........................... 8N-61
POWERING SEVERAL LOADS - STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON FUSES . 8W-01-10
PRELOAD - ADJUSTMENT, DIFFERENTIAL BEARING ..............21-228
PRELOAD MEASUREMENT AND ADJUSTMENT, ADJUSTMENTS -
DIFFERENTIAL BEARING ...............21-79
PREPARATION - STANDARD PROCEDURE, ENGINE GASKET
SURFACE ........................ 9-11,9-87
PRESSURE - DIAGNOSIS AND TESTING, CHECKING ENGINE OIL .................9-53
PRESSURE - DIAGNOSIS AND TESTING, ENGINE OIL ......................... 9-138
PRESSURE CAP - DESCRIPTION, RADIATOR ........................... 7-27
PRESSURE CAP - OPERATION, RADIATOR ........................... 7-27
PRESSURE CAP TESTING - DIAGNOSIS AND TESTING, COOLING SYSTEM ........7-28
PRESSURE FOR HIGH SPEED OPERATION - STANDARD PROCEDURE,
TIRE ............................... 22-17
PRESSURE GAUGE - STANDARD PROCEDURE, FUEL .................... 14-3PRESSURE LEAKAGE TEST - DIAGNOSIS
AND TESTING, CYLINDER
COMBUSTION ..................... 9-85,9-9
PRESSURE MONITORING - DESCRIPTION, TIRE ................... 22-9
PRESSURE MONITORING - OPERATION, TIRE ............................... 22-10
PRESSURE REGULATOR - INSTALLATION, FUEL .................. 14-7
PRESSURE REGULATOR - OPERATION, FUEL ............................... 14-7
PRESSURE REGULATOR - REMOVAL, FUEL ............................... 14-7
PRESSURE RELEASE PROCEDURE - STANDARD PROCEDURE, FUEL
SYSTEM ............................ 14-2
PRESSURE RELIEF VALVE - INSTALLATION, OIL ................... 9-144
PRESSURE RELIEF VALVE - REMOVAL, OIL................................ 9-143
PRESSURE RELIEF VALVE, DESCRIPTION - HIGH ............................. 24-72
PRESSURE RELIEF VALVE, OPERATION - HIGH .............................. 24-72
PRESSURE SENSOR - DESCRIPTION, SEAT WEIGHT BLADDER ...............8O-43
PRESSURE SENSOR - DIAGNOSIS AND TESTING, TIRE ...................... 22-11
PRESSURE SENSOR - OPERATION, SEAT WEIGHT BLADDER ................... 8O-44
PRESSURE, SPECIFICATIONS - FUEL SYSTEM ............................ 14-4
PRESSURE SWITCH - DESCRIPTION, OIL . 9-144
PRESSURE SWITCH - INSTALLATION, OIL ........................... 9-144,9-56
PRESSURE SWITCH - OPERATION, OIL . . . 9-144
PRESSURE SWITCH - REMOVAL, OIL ....9-144,
9-56
PRESSURE TEST - DIAGNOSIS AND TESTING, CYLINDER COMPRESSION . . . 9-85,9-9
PRESSURE TEST - DIAGNOSIS AND TESTING, POWER STEERING SYSTEM
FLOW ............................... 19-1
PRESSURE TESTS - DIAGNOSIS AND TESTING, CLUTCH AIR ...........21-153,21-8
PRESSURE TESTS - DIAGNOSIS AND TESTING, HYDRAULIC ............21-150,21-6
PRESSURE TRANSDUCER - DESCRIPTION, A/C ................... 24-20
PRESSURE TRANSDUCER - OPERATION, A/C................................ 24-20
PRESSURE TRANSDUCER, DIAGNOSIS AND TESTING - A/C ................... 24-21
PRESSURES - STANDARD PROCEDURE, TIRE INFLATION ..................... 22-16
PROGRAMMABLE COMMUNICATIONS INTERFACE (PCI) BUS, OPERATION ......14-25
PROGRAMMING - STANDARD PROCEDURE, PCM/SKIM ................8E-1
PROGRAMMING - STANDARD PROCEDURE, REMOTE KEYLESS
ENTRY TRANSMITTER ................8N-24
PROGRAMMING - STANDARD PROCEDURE, TRANSPONDER ...........8Q-6
PROGRAMMING, STANDARD PROCEDURE - ELECTRONIC VEHICLE
INFORMATION CENTER ................8M-8
PROP ROD - SECOND ROW - FOLD-IN- FLOOR - INSTALLATION, SEAT .........23-140
PROP ROD - SECOND ROW - FOLD-IN- FLOOR - REMOVAL, SEAT .............23-139
PROPORTIONING - DESCRIPTION, ELECTRONIC VARIABLE BRAKE ..........5-88
PROPORTIONING - OPERATION, ELECTRONIC VARIABLE BRAKE ..........5-89
PROPORTIONING VALVE (HEIGHT SENSING) - DESCRIPTION ..............5-53
PROPORTIONING VALVE (HEIGHT SENSING) - DIAGNOSIS AND TESTING .....5-54
PROPORTIONING VALVE (HEIGHT SENSING) - INSTALLATION ..............5-55
PROPORTIONING VALVE (HEIGHT SENSING) - OPERATION ................5-53
PROPORTIONING VALVE (HEIGHT SENSING) - REMOVAL .................5-55
PULLEY - DESCRIPTION, GENERATOR DECOUPLER ........................ 8F-28PULLEY - DIAGNOSIS AND TESTING,
GENERATOR DECOUPLER ..............8F-28
PULLEY - INSTALLATION, GENERATOR DECOUPLER ........................ 8F-29
PULLEY - INSTALLATION, TIMING BELT TENSIONER .......................... 9-70
PULLEY - OPERATION, GENERATOR DECOUPLER ........................ 8F-28
PULLEY - REMOVAL, GENERATOR DECOUPLER ........................ 8F-29
PULLEY - REMOVAL, TIMING BELT TENSIONER .......................... 9-69
PUMP - 2.4L - CLEANING, WATER ........7-32
PUMP - 2.4L - DESCRIPTION, WATER .....7-32
PUMP - 2.4L - INSPECTION, WATER ......7-32
PUMP - 2.4L - INSTALLATION, WATER .....7-32
PUMP - 2.4L - REMOVAL, WATER ........7-32
PUMP - 3.3/3.8L - CLEANING, WATER .....7-35
PUMP - 3.3/3.8L - DESCRIPTION, WATER ............................. 7-34
PUMP - 3.3/3.8L - INSPECTION, WATER . . . 7-35
PUMP - 3.3/3.8L - INSTALLATION, WATER ............................. 7-35
PUMP - 3.3/3.8L - REMOVAL, WATER .....7-34
PUMP - ASSEMBLY, OIL ...........9-146,9-58
PUMP - ASSEMBLY, OIL ........21-112,21-263
PUMP - CLEANING, OIL ...........9-145,9-57
PUMP - DESCRIPTION, FUEL ............14-8
PUMP - DESCRIPTION, FUEL DOSING . . . 24-117
PUMP - DESCRIPTION, OIL .............9-144
PUMP - DESCRIPTION, OIL ......21-110,21-261
PUMP - DISASSEMBLY, OIL ........9-145,9-57
PUMP - DISASSEMBLY, OIL .....21-110,21-261
PUMP - INSPECTION, OIL ..........9-145,9-58
PUMP - INSTALLATION, FUEL DOSING . . . 24-117
PUMP - INSTALLATION, LEAK DETECTION ......................... 25-15
PUMP - INSTALLATION, OIL ........9-146,9-59
PUMP - INSTALLATION, SEAL - OIL ....21-113,
21-264
PUMP - OPERATION, FUEL ..............14-8
PUMP - OPERATION, FUEL DOSING .....24-117
PUMP - OPERATION, OIL .......21-110,21-261
PUMP - REMOVAL, FUEL DOSING ......24-117
PUMP - REMOVAL, LEAK DETECTION ....25-15
PUMP - REMOVAL, OIL ............9-144,9-56
PUMP - REMOVAL, SEAL - OIL . . . 21-113,21-264
PUMP (2.4L ENGINE) - INSTALLATION ....19-43
PUMP (2.4L ENGINE) - REMOVAL .......19-38
PUMP (2.4L/3.3L/3.8L ENGINE) - DESCRIPTION ....................... 19-36
PUMP (3.3L/3.8L ENGINE) - INSTALLATION ....................... 19-43
PUMP (3.3L/3.8L ENGINE) - REMOVAL . . . 19-40
PUMP (DIESEL) - DESCRIPTION .........19-37
PUMP (DIESEL) - INSTALLATION ........19-43
PUMP (DIESEL) - REMOVAL ............19-41
PUMP INITIAL OPERATION - STANDARD PROCEDURE, POWER STEERING ........19-37
PUMP INLET TUBE - 2.4L - DESCRIPTION, WATER .................7-36
PUMP INLET TUBE - 2.4L - INSTALLATION, WATER .................7-36
PUMP INLET TUBE - 2.4L - REMOVAL, WATER ............................. 7-36
PUMP INLET TUBE - 3.3/3.8L - INSTALLATION, WATER .................7-37
PUMP INLET TUBE - 3.3/3.8L - REMOVAL, WATER .................... 7-37
PUMP MODULE - DESCRIPTION, FUEL ....14-8
PUMP MODULE - OPERATION, FUEL ......14-9
PUMP MOTOR - INSTALLATION, WASHER ........................... 8R-12
PUMP MOTOR - REMOVAL, WASHER ....8R-12
PUMP (PULLEY) - ASSEMBLY ..........19-42
PUMP (PULLEY) - DISASSEMBLY ........19-41
PUMP RELAY - DESCRIPTION, FUEL .....14-32
PUMP RELAY - OPERATION, FUEL .......14-32
PUMP, SPECIAL TOOLS - POWER STEERING .......................... 19-44
PUSH-PIN GROMMET REPLACEMENT, STANDARD PROCEDURE ..............8N-48
PUSHRODS - DESCRIPTION ............9-112
PUSHRODS - OPERATION ..............9-112
QUAD BUCKET - INSTALLATION, BUCKET SEAT BACK ........................ 23-141
QUAD BUCKET - INSTALLATION, SEAT BELT BUCKLE - FIRST ROW INBOARD ....8O-36
24 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

QUAD BUCKET - REMOVAL, BUCKETSEAT BACK ........................ 23-140
QUAD BUCKET - REMOVAL, SEAT BELT BUCKLE - FIRST ROW INBOARD ........8O-35
QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLATION, SEAT BACK HINGE
COVERS ........................... 23-146
QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLATION, SEAT CUSHION COVER . . 23-144
QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL, SEAT BACK HINGE COVERS . . 23-146
QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL, SEAT CUSHION COVER ......23-144
QUAD BUCKET SEAT RISER - INSTALLATION ...................... 23-143
QUAD BUCKET SEAT RISER - REMOVAL . 23-143
QUAD BUCKET SEAT SIDE SHIELD - NO CUP HOLDER - INSTALLATION .........23-143
QUAD BUCKET SEAT SIDE SHIELD - NO CUP HOLDER - REMOVAL .............23-143
QUAD BUCKET SEAT SIDE SHIELD/CUP HOLDER - FLAP AND SPRING
ASSEMBLY - INSTALLATION ...........23-151
QUAD BUCKET SEAT SIDE SHIELD/CUP HOLDER - FLAP AND SPRING
ASSEMBLY - REMOVAL ...............23-151
QUAD BUCKET SEAT SIDE SHIELD/CUP HOLDER - INSTALLATION .............23-142
QUAD BUCKET SEAT SIDE SHIELD/CUP HOLDER - REMOVAL .................23-141
QUAD CHILD SEAT - INSTALLATION .....23-106
QUAD CHILD SEAT - REMOVAL ........23-106
QUAD SEAT CUSHION - INSTALLATION . . 23-141
QUAD SEAT CUSHION - REMOVAL ......23-141
QUARTER GLASS INTEGRAL ANTENNA - EXPORT - DESCRIPTION ...............8A-13
QUARTER GLASS INTEGRAL ANTENNA - EXPORT - OPERATION ................8A-13
QUARTER GLASS INTEGRAL ANTENNA, EXPORT ............................ 8A-13
QUARTER PANEL/FENDER AIR EXHAUSTER - DESCRIPTION, REAR ......23-59
QUARTER PANEL/FENDER AIR EXHAUSTER - INSTALLATION, REAR .....23-60
QUARTER PANEL/FENDER AIR EXHAUSTER - REMOVAL, REAR .........23-59
QUARTER TRIM BOLSTER - INSTALLATION ....................... 23-95
QUARTER TRIM BOLSTER - REMOVAL ....23-95
QUARTER TRIM PANEL - INSTALLATION, LEFT .............................. 23-94
QUARTER TRIM PANEL - INSTALLATION, RIGHT ............................. 23-97
QUARTER TRIM PANEL - REMOVAL, LEFT .............................. 23-94
QUARTER TRIM PANEL - REMOVAL, RIGHT ............................. 23-97
QUARTER WINDOW - INSTALLATION ....23-164
QUARTER WINDOW - REMOVAL ........23-164
QUICK CONNECT FITTING DISASSEMBLY/ASSEMBLY -
STANDARD PROCEDURE,
TRANSMISSION COOLER LINE ...........7-38
QUICK LEARN PROCEDURE - STANDARD PROCEDURE ........................ 8E-15
QUICK-CONNECT FITTINGS - STANDARD PROCEDURE ........................ 14-18
RACK - DESCRIPTION, LOWER DRIVE UNIT TRACK ........................ 8N-57
RACK - INSTALLATION, LOWER DRIVE UNIT TRACK ........................ 8N-58
RACK - OPERATION, LOWER DRIVE UNIT TRACK ............................. 8N-57
RACK - REMOVAL, LOWER DRIVE UNIT TRACK ............................. 8N-57
RACK CROSSBAR - INSTALLATION, LUGGAGE .......................... 23-59
RACK CROSSBAR - REMOVAL, LUGGAGE . 23-58
RACK RISER - INSTALLATION, LUGGAGE . . 23-58
RACK RISER - REMOVAL, LUGGAGE .....23-57
RADIAL-PLY TIRES - DESCRIPTION ......22-13
RADIATOR - INSTALLATION .............7-27
RADIATOR - REMOVAL .................7-26
RADIATOR CAP TO FILLER NECK SEAL - DIAGNOSIS AND TESTING ..............7-28
RADIATOR CROSSMEMBER - INSTALLATION, UPPER ................23-56RADIATOR CROSSMEMBER - REMOVAL,
UPPER ............................. 23-56
RADIATOR DRAINCOCK - INSTALLATION . . . 7-27
RADIATOR DRAINCOCK - REMOVAL .......7-27
RADIATOR FAN - DESCRIPTION ..........7-29
RADIATOR FAN - INSTALLATION ..........7-30
RADIATOR FAN - OPERATION ............7-29
RADIATOR FAN - REMOVAL .............7-30
RADIATOR FAN MOTOR - DIAGNOSIS AND TESTING ........................ 7-30
RADIATOR FAN RELAY - DESCRIPTION ....7-31
RADIATOR FAN RELAY - INSTALLATION ....7-31
RADIATOR FAN RELAY - OPERATION ......7-31
RADIATOR FAN RELAY - REMOVAL .......7-31
RADIATOR PRESSURE CAP - DESCRIPTION ........................ 7-27
RADIATOR PRESSURE CAP - OPERATION . . 7-27
RADIO - DESCRIPTION ................8A-13
RADIO - INSTALLATION, ANTENNA - NAVIGATION ........................ 8A-11
RADIO - OPERATION ..................8A-14
RADIO - REMOVAL, ANTENNA - NAVIGATION ........................ 8A-11
RADIO, DIAGNOSIS AND TESTING .......8A-14
RADIO NOISE SUPPRESSION COMPONENTS - DESCRIPTION ..........8A-15
RADIO NOISE SUPPRESSION COMPONENTS - OPERATION ...........8A-15
RANGE - SPECIFICATIONS, TRANSMITTER ...................... 8N-24
RANGE SENSOR - DESCRIPTION, TRANSMISSION ............... 21-130,21-281
RANGE SENSOR - INSTALLATION, TRANSMISSION ............... 21-131,21-282
RANGE SENSOR - OPERATION, TRANSMISSION ............... 21-131,21-282
RANGE SENSOR - REMOVAL, TRANSMISSION ............... 21-131,21-282
READING LAMP - INSTALLATION ........8L-23
READING LAMP - REMOVAL ............8L-22
RECEIVER / DRIER - DESCRIPTION ......24-92
RECEIVER / DRIER - INSTALLATION ......24-93
RECEIVER / DRIER - OPERATION ........24-92
RECEIVER / DRIER - REMOVAL .........24-92
RECIRCULATION DOOR ACTUATOR - DESCRIPTION ....................... 24-31
RECIRCULATION DOOR ACTUATOR - INSTALLATION ....................... 24-32
RECIRCULATION DOOR ACTUATOR - OPERATION ......................... 24-31
RECIRCULATION DOOR ACTUATOR - REMOVAL .......................... 24-32
RECLINER HANDLE - INSTALLATION ....23-108
RECLINER HANDLE - REMOVAL ........23-108
RECLINER/FOLD FORWARD MECHANISM -THIRD ROW -FOLD-IN-FLOOR -
INSTALLATION, SEAT .................23-160
RECLINER/FOLD FORWARD MECHANISM -THIRD ROW -FOLD-IN-FLOOR -
REMOVAL, SEAT .................... 23-160
RECLINER/FORWARD FOLDING MECHANISM -SECOND ROW
-FOLD-IN-FLOOR - INSTALLATION,
SEAT ............................. 23-137
RECLINER/FORWARD FOLDING MECHANISM -SECOND ROW
-FOLD-IN-FLOOR - REMOVAL, SEAT .....23-137
RECOVERY CONTAINER - DESCRIPTION, COOLANT ............................ 7-20
RECOVERY CONTAINER - INSTALLATION, COOLANT ............................ 7-20
RECOVERY CONTAINER - OPERATION, COOLANT ............................ 7-20
RECOVERY CONTAINER - REMOVAL, COOLANT ............................ 7-20
RECOVERY, STANDARD PROCEDURE - REFRIGERANT SYSTEM ...............24-70
RECOVERY SYSTEM - DIAGNOSIS AND TESTING, COOLANT ................... 7-20
REFACING VALVES AND VALVE SEATS - STANDARD PROCEDURE ...............9-107
REFRIGERANT - DESCRIPTION ..........24-93
REFRIGERANT - OPERATION ............24-94
REFRIGERANT LINES, INSTALLATION - UNDERBODY ....................... 24-112
REFRIGERANT LINES, REMOVAL - UNDERBODY ....................... 24-110
REFRIGERANT OIL - DESCRIPTION ......24-94 REFRIGERANT OIL - OPERATION
........24-94
REFRIGERANT OIL LEVEL, STANDARD PROCEDURE ........................ 24-94
REFRIGERANT SYSTEM CHARGE, STANDARD PROCEDURE ...............24-71
REFRIGERANT SYSTEM EVACUATE, STANDARD PROCEDURE ...............24-70
REFRIGERANT SYSTEM LEAKS, DIAGNOSIS AND TESTING .............24-67
REFRIGERANT SYSTEM RECOVERY, STANDARD PROCEDURE ...............24-70
REFRIGERANT SYSTEM SERVICE EQUIPMENT, STANDARD PROCEDURE ....24-69
REGULATOR - DESCRIPTION, VOLTAGE . . . 8F-30
REGULATOR - INSTALLATION, FUEL PRESSURE .......................... 14-7
REGULATOR - MANUAL - INSTALLATION, WINDOW ........................... 23-23
REGULATOR - MANUAL - REMOVAL, WINDOW ........................... 23-22
REGULATOR - OPERATION, FUEL PRESSURE .......................... 14-7
REGULATOR - OPERATION, VOLTAGE .....8F-30
REGULATOR - POWER - INSTALLATION, WINDOW ........................... 23-22
REGULATOR - POWER - REMOVAL, WINDOW ........................... 23-22
REGULATOR - REMOVAL, FUEL PRESSURE .......................... 14-7
REINFORCEMENT - INSTALLATION, FRONT BUMPER ...................... 13-3
REINFORCEMENT - INSTALLATION, REAR BUMPER .............................. 13-5
REINFORCEMENT - REMOVAL, FRONT BUMPER ............................ 13-3
REINFORCEMENT - REMOVAL, REAR BUMPER ............................ 13-5
RELAY - DESCRIPTION, A/C COMPRESSOR CLUTCH ...............24-18
RELAY - DESCRIPTION, AUTO SHUT DOWN .............................. 8I-3
RELAY - DESCRIPTION, BLOWER MOTOR ....................... 24-23,24-36
RELAY - DESCRIPTION, FUEL PUMP .....14-32
RELAY - DESCRIPTION, RADIATOR FAN ....7-31
RELAY - DESCRIPTION, REAR WINDOW DEFOGGER .......................... 8G-3
RELAY - DESCRIPTION, TRANSMISSION CONTROL ................... 21-130,21-281
RELAY - INSTALLATION, A/C COMPRESSOR CLUTCH ...............24-19
RELAY - INSTALLATION, BLOWER MOTOR ....................... 24-24,24-37
RELAY - INSTALLATION, RADIATOR FAN . . . 7-31
RELAY - INSTALLATION, REAR WINDOW DEFOGGER .......................... 8G-4
RELAY - OPERATION, A/C COMPRESSOR CLUTCH ............................ 24-18
RELAY - OPERATION, AUTO SHUT DOWN . . . 8I-3
RELAY - OPERATION, BLOWER MOTOR . . 24-23, 24-36
RELAY - OPERATION, FUEL PUMP .......14-32
RELAY - OPERATION, RADIATOR FAN ......7-31
RELAY - OPERATION, REAR WINDOW DEFOGGER .......................... 8G-3
RELAY - OPERATION, TRANSMISSION CONTROL ................... 21-130,21-281
RELAY - REMOVAL, A/C COMPRESSOR CLUTCH ............................ 24-19
RELAY - REMOVAL, BLOWER MOTOR ....24-24,
24-37
RELAY - REMOVAL, RADIATOR FAN .......7-31
RELAY - REMOVAL, REAR WINDOW DEFOGGER .......................... 8G-4
RELEASE - STANDARD PROCEDURE, PARKING BRAKE AUTOMATIC
ADJUSTER TENSION ................... 5-63
RELEASE CABLE - INSTALLATION, LATCH . 23-64
RELEASE CABLE - REMOVAL, LATCH .....23-63
RELEASE PROCEDURE - STANDARD PROCEDURE, FUEL SYSTEM
PRESSURE .......................... 14-2
RELIEF VALVE - INSTALLATION, OIL PRESSURE ......................... 9-144
RELIEF VALVE - REMOVAL, OIL PRESSURE ......................... 9-143
RELIEF VALVE, DESCRIPTION - HIGH PRESSURE ......................... 24-72
RS INDEX25
Description Group-Page Description Group-Page Description Group-Page