2005 CHRYSLER CARAVAN power steering

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Page 1455 of 2339

CHRYSLER CARAVAN 2005  Service Manual CAUTION: When tightening and torquing the pres-
sure hose at the power steering pump, the pressure
hose is to be rotated against the fluid return hose
fitting on the pump.
(8) Tighten pressure hose tu

Page 1456 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Install new O-rings on ends of power steering
fluid pressure hose. Lubricate O-rings using clean
power steering fluid.
CAUTION: Use care not to bend tube ends of the
power steering hoses when inst

Page 1457 of 2339

CHRYSLER CARAVAN 2005  Service Manual (9) Remove 2 bolts attaching power steering cooler
to cradle crossmember reinforcement (Fig. 24).
(10) Disconnect return hose at power steering gear
(Fig. 21).
(11) Remove power steering fluid return

Page 1458 of 2339

CHRYSLER CARAVAN 2005  Service Manual (4) Route hose (with cooler attached) up toward
reservoir avoiding tight bends or kinking.
(5) Start steering gear end of hose into gear port.
Do not tighten hose tube nut at this time.
(6) Attach ret

Page 1459 of 2339

CHRYSLER CARAVAN 2005  Service Manual INSTALLATION - 3.3L/3.8L ENGINE
(1) Install supply hose onto supply fitting on power
steering pump (Fig. 22). Slide the hose clamp into
position on fluid reservoir and attach it.Be sure
hose clamp in

Page 1460 of 2339

CHRYSLER CARAVAN 2005  Service Manual (7) Press the tang on the reservoir mounting
bracket retaining the reservoir to the bracket, then
pull upward on reservoir and remove it from the
bracket.
INSTALLATION
INSTALLATION - 2.4L ENGINE
(1) P

Page 1729 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Install steering column lower shroud.
(4) Install knee bolster (Fig. 302).
(5) Install instrument panel lower silencer (Fig.
303).
(6) Connect battery negative cable.
(7) Verify proper shift inter

Page 1759 of 2339

CHRYSLER CARAVAN 2005  Service Manual unique wheel weights. They are designed to fit the
contour of the wheel (Fig. 1).
²Inspect tires and wheels for damage, mud pack-
ing and unusual wear; correct as necessary.
²Check and adjust tire a