2005 CHRYSLER 300 SRT fuel

MAINTAINING YOUR VEHICLE
CONTENTS

6.1L Engine..........................237

Onboard Diagnostic System — OBD II......238

Emissions Inspection And Maintenance
Programs
............................239

Replacement Parts.....................240

Dealer Service........................240

Maintenance Procedures.................241
▫Engine Oil..........................241
▫Engine Oil Filter......................243
▫Drive Belts — Check Condition And
Tensioner...........................244
▫Spark Plugs.........................244▫Engine Air Cleaner Filter................244
▫Fuel Filter..........................245
▫Catalytic Converter....................245
▫Maintenance-Free Battery................247
▫Air Conditioner Maintenance.............248
▫A/C Air Filter — If Equipped............249
▫Power Steering — Fluid Check............249
▫Front & Rear Suspension Ball Joints........250
▫Steering Linkage......................250
▫Body Lubrication.....................250
▫Windshield Wiper Blades................250
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▫Windshield Washers/Headlight Washers.....251
▫Exhaust System......................251
▫Cooling System.......................252
▫Hoses And Vacuum/Vapor Harnesses.......256
▫Brakes.............................257
▫Brake Fluid Level Check................258
▫Fuel System Hoses....................259
▫Automatic Transmission................259
▫Front And Rear Wheel Bearings...........260
▫Appearance Care And Protection
From Corrosion......................260
▫Cleaning The Center Console Cup Holders . . . 264

Power Distribution Centers...............264
▫Front Power Distribution Center...........264▫Rear Power Distribution Center...........266

Vehicle Storage........................268

Replacement Light Bulbs................269

Bulb Replacement......................270
▫Low Beam Headlamp, High Beam Headlamp,
And Park/Turn Lamp..................270
▫Tail/Stop, Tail, Turn Signal Lamp, And Backup
Lamp..............................272
▫License Lamp........................274

Fluids And Capacities...................275

Recommended Fluids, Lubricants And
Genuine Parts
.........................276
▫Engine.............................276
▫Chassis............................276
236 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the “Malfunction Indicator
Light” on could cause further damage to the emis-
sion control system. It could also affect fuel economy
and driveability. The vehicle must be serviced before
any emissions tests can be performed.
If the “Malfunction Indicator Light” is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur. Im-
mediate service is required.
238 MAINTAINING YOUR VEHICLE

MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop.
The best time to check the engine oil level is about 5
minutes after a fully warmed engine is shut off or before
starting the engine after it has sat overnight.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Maintainthe oil level in the “SAFE” range. Adding one quart of oil
when the reading is at the bottom of the “SAFE” range
will result in an oil level at the top of the “SAFE” range
on these engines.
NOTE:Fill engine oil one quart at a time.
Engine Oil Dipstick
MAINTAINING YOUR VEHICLE 241
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WARNING!
The air cleaner can provide a measure of protection
in the case of engine backfire. Do not remove the air
cleaner unless such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with
the air cleaner removed. Failure to do so can result in
serious personal injury.
Fuel Filter
A plugged fuel filter can cause stalling, limit the speed at
which a vehicle can be driven or cause hard starting.
Should an excessive amount of dirt accumulate in the
fuel tank, filter replacement may be necessary. See your
local dealer for service.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and the
vehicle.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
MAINTAINING YOUR VEHICLE 245
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CAUTION!
Do not allow petroleum base fluid to contaminate
the brake fluid, all brake seal components could be
damaged causing partial or complete brake failure.
Fuel System Hoses
Electronic Fuel Injection high pressure fuel systems are
designed with hoses and quick connect fittings which
have unique material characteristics to provide adequate
sealing and resist attack by deteriorated gasoline.
You are urged to use only the manufacturer’s specified
hoses with quick connect fittings, or their equivalent in
material and specification, in any fuel system servicing. It
is mandatory to replace any damaged hoses or quick
connect fittings that have been removed during service.
Care should be taken in installing quick connect fittings
to insure they are properly installed and fully connected.
See your authorized dealer for service.
Automatic Transmission
Fluid Level Check
Regular automatic transmission fluid level checks are not
required. For this reason the dipstick is omitted.
If you notice fluid loss or gear shift malfunction, have
your authorized dealer check the transmission fluid level.
CAUTION!
Using a transmission fluid other than the manufac-
turer’s recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than that
recommended by the manufacturer will result in
more frequent fluid and filter changes. Refer to the
Recommended Fluids, Lubricants and Genuine Parts
section for correct fluid type.
MAINTAINING YOUR VEHICLE 259
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Cavity Fuse Circuits
4 40 Amp Green Battery
5 30 Amp Pink Heated Seat/Steering
Column
6 20 Amp Yellow Fuel Pump
7— —
8 15 Amp Dk.
BlueIgnition Start/Run - Start
9 20 Amp Yellow Console Power Outlet
10 10 Amp Red Rear Fog Lamp — If
Equipped
11 25 Amp
C/BRKRMemory Module/Door
Locks
12 25 Amp
C/BRKRPassenger Power Seat
13 30 Amp
C/BRKRDoor Module Run/Acc/
Delay
14 10 Amp Red Sentry Key/Remote Key-
less Entry/Cluster
15 — —
16 — —
17 — —Cavity Fuse Circuits
18 20 Amp Yellow Selectable Power Outlet
19 10 Amp Red Stop Lamp
20 — —
21 — —
22 — —
23 — —
24 — —
25 — —
26 — —
27 10 Amp Red Airbag/Occupant Classi-
fication Module
28 10 Amp Red Curtain Airbag - if
equipped
29 5 Amp Orange Sentry Key/Remote Key-
less Entry/Powertrain
Control Module Ignition
Feed
30 10 Amp Red Steering Column
Module/Power Mirrors
31 — —
MAINTAINING YOUR VEHICLE 267
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3. Replace the bulb and reinstall the bulb and socket
assembly.
4. Reattach the light to the rear fascia.FLUIDS AND CAPACITIES
U.S. Metric
Fuel (approximate)
6.1 Liter Engines (Premium 91
Octane)19 gal-
lons72 liters
Engine Oil-With Filter
6.1 Liter Engines (SAE 0W-40) 7 qts. 6.6 liters
Cooling System *
6.1 Liter Engines (Mopar
Antifreeze/Coolant 5 Year/
100,000 Mile Formula) or
equivalent.14.8 qts 14.0 li-
ters
* Includes heater and coolant recovery bottle filled to
MAX level.
MAINTAINING YOUR VEHICLE 275
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