2005 CHEVROLET OPTRA service

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair
service procedures, adjustments, and specifications for
GM transmissions, transaxles, and transfer cases.
7-11

Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner’s Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-12

Customer Assistance Information (cont.)
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United
States Government...................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-15
Daytime Running Lamps Indicator Light.............3-40
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-17
Door
Ajar Light...................................................3-40
Central Door Unlocking System....................... 2-9
Door Ajar Reminder....................................... 2-9
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Rear Door Security Locks.............................2-10
Driver
Position, Safety Belt.....................................1-14
Seat Tilt Adjuster........................................... 1-3
Driving
At Night.....................................................4-14
City...........................................................4-18Driving (cont.)
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-19
Hill and Mountain Roads..............................4-21
In Rain and on Wet Roads...........................4-16
Rocking Your Vehicle to Get it Out.................4-28
Winter........................................................4-23E
Electrical System
Add-On Equipment......................................5-75
Engine Compartment Fuse Block...................5-79
Fuses and Circuit Breakers...........................5-76
Headlamp Wiring.........................................5-76
Instrument Panel Fuse Block.........................5-77
Power Windows and Other Power Options......5-76
Windshield Wiper Fuses...............................5-76
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-33
Check and Service Engine Soon Light............3-36
Coolant......................................................5-20
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-35
Cooling System Inspection............................6-23
4

Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-41
Lumbar
Manual Controls............................................ 1-4
M
Maintenance, Normal Replacement Parts............5-83
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-19
At Least Twice a Year..................................6-18
Brake System Inspection..............................6-23
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-22Maintenance Schedule (cont.)
Part D - Recommended Fluids
and Lubricants.........................................6-24
Part E - Maintenance Record........................6-26
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-22
Throttle System Inspection............................6-23
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-36
Manual Lumbar Controls.................................... 1-4
Manual Seats............................................1-2, 1-3
Manual Transaxle
Fluid..........................................................5-19
Operation...................................................2-25
Manual Windows............................................2-15
Map Lamps....................................................3-18
Mirrors
Manual Rearview Mirror................................2-33
Outside Convex Mirror.................................2-34
Outside Heated Mirrors................................2-34
Outside Manual Mirrors................................2-33
Outside Power Mirrors..................................2-34
MyGMLink.com................................................ 7-3
8

N
New Vehicle Break-In......................................2-18
Normal Maintenance Replacement Parts............5-83
O
Odometer......................................................3-28
Odometer, Trip...............................................3-28
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-14
Pressure Light.............................................3-38
Older Children, Restraints................................1-25
Online Owner Center........................................ 7-3
Other Warning Devices...................................... 3-8
Outlet Adjustment............................................3-24
Outside
Convex Mirror.............................................2-34
Heated Mirrors............................................2-34
Manual Mirrors............................................2-33
Power Mirrors.............................................2-34
Owners, Canadian............................................... ii
P
Park (P)
Shifting Into................................................2-28
Shifting Out of............................................2-29
Parking
Brake........................................................2-27
Over Things That Burn.................................2-31
Parking Your Vehicle.......................................2-30
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
Part C - Periodic Maintenance Inspections..........6-22
Part D - Recommended Fluids and Lubricants....6-24
Part E - Maintenance Record...........................6-26
Passenger Airbag Status Indicator.....................3-30
Passenger Compartment Air Filter.....................3-24
Passenger Sensing System..............................1-58
Passing.........................................................4-12
Power
Accessory Outlets........................................3-18
Door Locks.................................................. 2-9
Electrical System.........................................5-76
Steering Fluid.............................................5-28
Windows....................................................2-15
Pretensioners, Safety Belt................................1-24
9

Safety Belts
Center Rear Passenger Position....................1-24
Driver Position............................................1-14
How to Wear Safety Belts Properly................1-13
Questions and Answers About Safety Belts.....1-13
Rear Seat Passengers.................................1-21
Right Front Passenger Position......................1-21
Safety Belt Extender....................................1-24
Safety Belt Use During Pregnancy.................1-21
Safety Belts Are for Everyone......................... 1-8
Shoulder Belt Height Adjuster........................1-20
Safety Warnings and Symbols.............................. iii
Seats
Driver Seat Tilt Adjuster................................. 1-3
Head Restraints............................................ 1-6
Manual..................................................1-2, 1-3
Manual Lumbar............................................. 1-4
Rear Seat Operation...................................... 1-7
Reclining Seatbacks...................................... 1-4
Securing a Child Restraint
Designed for the LATCH System...................1-41
Rear Seat Position......................................1-41
Right Front Seat Position..............................1-43
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-5Service (cont.)
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-36
Publications Ordering Information...................7-11
Servicing Your Airbag-Equipped Vehicle..............1-62
Sheet Metal Damage.......................................5-72
Shifting Into Park (P).......................................2-28
Shifting Out of Park (P)...................................2-29
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-20
Signals, Turn and Lane-Change........................3-10
Spare Tire
Installing....................................................5-61
Removing...................................................5-60
Storing.......................................................5-65
Specifications, Capacities.................................5-82
Speed Sensitive Power Steering (SSPS)
Warning Light.............................................3-34
Speedometer..................................................3-28
Starting Your Engine.......................................2-19
Steering.......................................................... 4-9
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-22
Steering Wheel Controls, Audio.........................3-52
Steering Wheel, Tilt Wheel................................. 3-9
11

Traction
Control System (TCS).................................... 4-8
Control System Warning Light.......................3-34
Transaxle
Fluid, Automatic...........................................5-19
Fluid, Manual..............................................5-19
Transaxle Operation, Automatic.........................2-21
Transaxle Operation, Manual............................2-25
Trip Odometer................................................3-28
Trunk............................................................2-11
Trunk Ajar Light..............................................3-40
Turn and Lane-Change Signals.........................3-10
Turn Signal/Multifunction Lever........................... 3-9
U
Understanding Radio Reception........................3-53
Uniform Tire Quality Grading............................5-55
V
Vehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Loading......................................................4-28
Parking Your...............................................2-30
Symbols......................................................... ivVehicle Data Collection and Event
Data Recorders............................................. 7-9
Vehicle Identification
Number (VIN).............................................5-75
Service Parts Identification Label...................5-75
Ventilation Adjustment......................................3-24
Visors...........................................................2-16
W
Warning Lights, Gages and Indicators................3-26
Warnings
Hazard Warning Flashers............................... 3-8
Other Warning Devices.................................. 3-8
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Wheels
Alignment and Tire Balance..........................5-56
Replacement...............................................5-56
Where to Put the Restraint...............................1-34
Windows.......................................................2-14
Manual......................................................2-15
Power........................................................2-15
Windshield
Wiper Blades, Cleaning................................5-71
Windshield Washer.........................................3-12
Fluid..........................................................5-29
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