2005 CHEVROLET KODIAK transmission

Eaton®Fuller®Nine and Ten-Speed
Non-Synchronized Manual
Transmissions
If your vehicle has one of these transmissions the
engine rpm and road speed must match when upshifting
and downshifting. The label above the windshield will
tell you the operating basics you need to know.
The following are driving tips.
•Always choose an initial starting gear suitable for
the load and terrain.
•Always use double-clutching procedures when
shifting.
•Never move the range shift lever to the LO speed
gear position after HI range preselection, or
anytime the transmission is in the HI range.
•Never move the range knob or lever with the shift
lever in NEUTRAL while the vehicle is moving.
•Never make a range shift while moving in
REVERSE (R).
Clutch Brake (Vehicles with
Non-Synchronized Transmission)
A clutch brake is used to stop transmission input shaft
rotation so that FIRST (1) or REVERSE (R) gear
selection can be initiated when the vehicle is at a
standstill and the engine is idling.
Press the clutch pedal all the way down to the floorboard
to apply the clutch brake.
When using the clutch brake, disengage the clutch
pedal and shift the transmission into either the initial
starting gear or REVERSE (R). If the tooth-butting
occurs between the clutching teeth, re-engage the clutch
while applying light pressure to the shift lever. This
will provide for a smooth shift into either FIRST (1) or
REVERSE (R) gear.
Notice:Using the clutch brake for shifting into any
gear other than FIRST (1) or REVERSE (R) may
cause premature wear of the clutch brake and make
gear shift effort more difficult. Do not use the
clutch brake for shifting after engaging FIRST (1) or
REVERSE (R).
2-32

4n(Four-Wheel Low):This setting sends maximum
power to all four wheels. You might choose Four-Wheel
Low if you are driving off-road in deep sand, deep mud,
and climbing or descending steep hills. Be sure the
front wheel hubs are locked when you want to drive in
Four-Wheel Low.
{CAUTION:
Shifting the transfer case to NEUTRAL can
cause your vehicle to roll even if the
transmission is in PARK (P). You or someone
else could be injured. If you are going to leave
your vehicle, set the parking brake and shift
the transmission to PARK (P) and make sure
the transfer case is in a drive gear.Notice:If your vehicle has an Allison
®transmission
and you try to put the transmission in PARK (P)
while the transfer case is in Four-Wheel Low,
the transmission may not go into PARK (P) and
could damage your vehicle. When parking your
vehicle, make sure the transfer case is in Two-Wheel
High or Four-Wheel High.
NEUTRAL:Shift the vehicle’s transfer case to
NEUTRAL only when towing your vehicle.
Shifting Into Four-Wheel High
Turn the knob to four-wheel high. This can be done
at 3 mph or less and when you are shifting out of
Four-Wheel Low. The indicator light will flash while
shifting. It will remain illuminated when the shift is
complete.
Shifting Into Two-Wheel High
Turn the knob to Two-Wheel High. This can be done
at 3 mph or less and when you are shifting out of
Four-Wheel Low.
2-35

Shifting Into Four-Wheel Low
To shift to Four-Wheel Low, the vehicle’s engine must
be running and the vehicle must be stopped or
moving less than 3 mph (5 km/h) with the transmission
in NEUTRAL (N). The preferred method for shifting
into Four-Wheel Low is to have your vehicle moving
1 or 2 mph (1.6 to 3.2 km/h). Turn the knob to
Four-Wheel Low. You must wait for the Four-Wheel Low
indicator light to stop flashing and remain illuminated
before shifting your transmission into gear.
Notice:Shifting the transmission into gear before
the Four-Wheel Low indicator light has stopped
ashing could damage the transfer case. To help
avoid damaging your vehicle, always wait for
the Four-Wheel Low indicator light to stop ashing
before shifting the transmission into gear.
If you turn the knob to Four-Wheel Low when your
vehicle is in gear and/or moving, the Four-Wheel Low
indicator light will flash for 30 seconds and not
complete the shift unless your vehicle is moving
less than 3 mph (4.8 km/h) and the transmission is in
NEUTRAL (N). After 30 seconds, the transfer case
will return to the setting last chosen. If your vehicle is in
gear and moving less than 3 mph (4.8 km/h), the
transfer case will shift to Four-Wheel High.
Shifting Out of Four-Wheel Low
To shift from four-wheel low to Four-Wheel High or
Two-Wheel High, your vehicle must be stopped
or moving less than 3 mph (5 km/h) with the
transmission in NEUTRAL (N) and the engine running.
The preferred method for shifting out of Four-Wheel
Low is to have your vehicle moving 1 or 2 mph
(1.6 to 3.2 km/h). Turn the knob to Four-Wheel High or
Two-Wheel High. You must wait for the Four-Wheel
High or Two-Wheel High indicator light to stop flashing
and remain illuminated before shifting your transmission
into gear.
Notice:Shifting the transmission into gear before
the Four-Wheel High or Two-Wheel High indicator
light has stopped ashing could damage the transfer
case. To help avoid damaging your vehicle, always
wait for the Four-Wheel High or Two-Wheel High
indicator light to stop ashing before shifting
the transmission into gear.
If the knob is turned to Four-Wheel High or two-wheel
high when your vehicle is in gear and/or moving,
the Four-Wheel High or Two-Wheel high indicator light
will flash for 30 seconds. It will not complete the
shift unless your vehicle is moving less than 3 mph
(5 km/h) with the transmission in NEUTRAL (N).
2-36

Shifting Into NEUTRAL
Before shifting the transfer case to NEUTRAL, first
make sure the vehicle is parked so that it will not roll.
1. Set the parking brake.
2. Start the vehicle.
3. Put the transmission in NEUTRAL (N).
4. Shift the transfer case to Two-Wheel High.
5. Turn the transfer case knob all of the way past
Four-Wheel Low and hold it there for a minimum
of 10 seconds. The neutral indicator light will
come on.
6. Shift the transmission to REVERSE (R) for
one second, then shift the transmission to
DRIVE (D) for one second.
7. Turn the ignition to OFF.
8. Place the transmission shift lever in PARK. (P).
9. Turn the ignition to LOCK.
Shifting Out of NEUTRAL
To shift the transfer case out of NEUTRAL, do the
following:
1. Set the parking brake and apply the regular
brake pedal.
2. Turn the ignition to RUN with the engine off.
3. Put the transmission in NEUTRAL (N).
4. Turn the transfer case knob to the desired shift
position (Two-Wheel High, Four-Wheel High,
Four-Wheel Low).
5. After the transfer case has shifted out of NEUTRAL,
the indicator light will go out.
6. Release the parking brake.
7. Start the engine and shift the transmission lever to
the desired position.
Excessively shifting the transfer case into or out of the
different modes may cause the transfer case to enter the
shift protection mode. This will protect the transfer case
from possible damage and will only allow the transfer
case to respond to one shift per 10 seconds. The transfer
case may stay in this mode for up to three minutes.
2-37

Parking
{CAUTION:
If you do not park your vehicle properly, it can
roll. If you have left the engine running, it can
move very quickly. You or others could be
injured. To be sure your vehicle will not move,
even when you are on level ground, follow the
steps below.
Two-Speed Rear Axle
1. With the engine running, shift the two-speed rear
axle into low. To be sure it is in low, you will need
to move the vehicle in gear just a little.
2. Hold the regular brake pedal down with your
right foot.
3. Apply the parking brake.
4. Shift the transmission to NEUTRAL for manual
transmission or PARK (P) for automatic
transmission.
Hydraulic Brakes
(Parking Brake Operation)
If your vehicle has hydraulic brakes, it has either a
parking brake foot pedal or hand lever. If you have the
parking brake foot pedal, it is located below the
instrument panel to the left of the steering column.
If you have the parking brake hand lever, it is located to
the right of the driver, on the floor.
To set the foot pedal parking brake, hold the regular
brake pedal down with your right foot. Push down
the parking brake pedal with your left foot.Parking Brake Hand Lever Shown
2-38

To set the hand lever parking brake, hold the regular
brake pedal down with your right foot. Pull up on
the handle with your right hand, until it stops.
If the ignition is on when the parking brake is set,
the brake system warning light will come on.
To release the foot pedal parking brake, hold the
regular brake pedal down. Pull the brake release handle,
located just above the parking brake pedal, to release
the parking brake.
To release the hand lever parking brake, hold the
regular brake pedal down and push down on the handle
until it stops.
If the ignition is on when the parking brake is released,
the brake system warning light will go off.
Propshaft Brake Burnish Procedure
It is recommended that the propshaft-mounted parking
brake be burnished as part of the new vehicle break-in.
The parking brake will work best after it has been
burnished following these instructions:
Make 10 stops, using the parking brake hand lever or
foot pedal, from 20 mph (32 km/h) about 2 1/2 miles
(4 km) apart. Between stops, drive the vehicle at
20 mph (32 km/h) to allow the brake to cool.Notice:Driving with the parking brake on can
damage the transmission and brake system parts.
Verify that the parking brake is fully released and the
brake warning light is off before driving.
Rear Wheel Park Brake Burnish
Procedure
It is recommended that the rear wheel mounted
parking brake be burnished as part of the new vehicle
break-in. The parking brake will work best after it
has been burnished following these instructions:
Make one or two stops using the parking brake hand
lever or foot pedal from 55 mph (92 km/h) to a stop
with moderate apply. Each stop should occur within
1/4 of a mile.
Notice:Driving with the parking brake on can
overheat the brake system and cause premature
wear or damage to brake system parts. Verify that
the parking brake is fully released and the brake
warning light is off before driving.
2-39

Running the Engine While Parked
It is better not to park with the engine running. But if you
ever have to, here are some things to know.
{CAUTION:
Idling the engine with the climate control
system off could allow dangerous exhaust into
your vehicle. See the earlier caution under
Engine Exhaust on page 2-43.
Also, idling in a closed-in place can let deadly
carbon monoxide (CO) into your vehicle even if
the climate control fan is at the highest setting.
One place this can happen is a garage.
Exhaust — with CO — can come in easily.
NEVER park in a garage with the engine
running.
Another closed-in place can be a blizzard.
SeeWinter Driving on page 4-26.
{CAUTION:
It can be dangerous to get out of your vehicle
if the automatic transmission shift lever is not
fully in PARK (P) with the parking brake rmly
set. Your vehicle can roll. Do not leave your
vehicle when the engine is running unless you
have to. If you have left the engine running,
the vehicle can move suddenly. You or others
could be injured. To be sure your vehicle will
not move, even when it is on fairly level
ground, always set the parking brake and
move the automatic transmission shift lever
to PARK (P), or the manual transmission
shift lever to NEUTRAL.
Follow the proper steps to be sure your vehicle
will not move.
2-44

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-7
Turn Signal/Multifunction Lever.........................3-7
Turn and Lane-Change Signals........................3-8
Headlamp High/Low-Beam Changer..................3-8
Windshield Wipers..........................................3-9
Windshield Washer.......................................3-10
Cruise Control..............................................3-10
Exterior Lamps.............................................3-14
Headlamps on Reminder................................3-15
Daytime Running Lamps (DRL).......................3-15
Marker Lamps..............................................3-16
Instrument Panel Brightness...........................3-16
Dome Lamps...............................................3-16
Entry Lighting...............................................3-17
Reading Lamps............................................3-17
Instrument Panel Switchbank..........................3-18
Accessory Power Outlets...............................3-19
Ashtrays and Cigarette Lighter........................3-20
Climate Controls............................................3-20
Climate Control System.................................3-20
Outlet Adjustment.........................................3-23
Rear Heating System....................................3-24Warning Lights, Gages, and Indicators............3-24
Instrument Panel Cluster................................3-25
Speedometer and Odometer...........................3-26
Trip Odometer..............................................3-26
Tachometer.................................................3-26
Engine Speed Limiter....................................3-26
Safety Belt Reminder Light.............................3-27
Safety Belt Reminder Tone............................3-27
Airbag Readiness Light..................................3-27
Airbag Off Light............................................3-28
Charging System Light..................................3-30
Voltmeter Gage............................................3-30
Service Transmission Warning Light................3-31
Range Inhibit Warning Indicator......................3-31
Brake System Warning Light..........................3-31
Anti-Lock Brake System Warning Light.............3-34
Trailer Anti-Lock Brake System Warning Light.....3-34
Engine Coolant Temperature Gage..................3-35
Low Coolant Warning Light............................3-35
Wait to Start Indicator (Diesel Engine).............3-36
Malfunction Indicator Lamp.............................3-36
Oil Pressure Gage........................................3-37
Low Oil Level Light.......................................3-38
Change Engine Oil Light................................3-38
Engine Overspeed Warning Light....................3-39
Engine Shutdown Warning Light.....................3-39
Section 3 Instrument Panel
3-1