2005 CHEVROLET KODIAK transmission oil

ApplicationCapacities
English Metric
Cooling System – C6/C7/C8 Manual Transmission
7.2L 207 - 230 hp Engine 29.3 qt 27.7 L
7.2L 207 - 230 hp Engine with A/C and Increased Cooling 33.0 qt 31.2 L
7.2L 250 - 300 hp Engine 32.8 qt 31.0 L
7.2L 250 - 300 hp Engine with A/C and Increased Cooling 33.3 qt 31.5 L
7.8L 200 - 230 hp Engine 31.6 qt 29.9 L
7.8L 200 - 230 hp Engine with A/C and Increased Cooling 35.3 qt 33.4 L
7.8L 250 - 300 hp Engine 34.9 qt 33.0 L
7.8L 250 - 300 hp Engine with A/C and Increased Cooling 35.4 qt 33.5 L
8.1L 225 - 295 hp Engine 33.3 qt 31.5 L
8.1L with A/C and Increased Cooling 34.9 qt 33.0 L
Engine Oil with Filter
6.6L DURAMAX
®6600 14.6 qt 13.8 L
7.2L Caterpillar®C7 30.0 qt 28.4 L
7.8L* DURAMAX®7800 23.8 qt 22.5 L
8.1L Vortec 8100 MD Gas 10.0 qt 9.4 L
Check fill level on the oil indicator after initial fill to make sure it is actually full. Oil level may vary depending on
vehicle option content.
*Additional oil is required with auxiliary oil filter systems. Make sure to add enough extra oil to fill the auxiliary oil
filter system. For vehicles equipped with the LUBERFINER 750-C, add 14 quarts (13.25 L).
5-96

Scheduled Maintenance
Supplements
If your vehicle has a Caterpillar®diesel engine, your
owner’s manual is supplemented by the Caterpillar®
Diesel Engine Operation & Maintenance Manual. If your
vehicle has an Allison transmission, your owner’s
manual is supplemented by an Allison
Transmission
®Operator’s Manual. Always refer to these
manuals for related maintenance services.
Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown after 100,000 miles
(166 000 km) should be repeated at the same miles (km)
after those intervals for the life of this vehicle.Gasoline engine vehicles and some DURAMAX
®diesel
engine vehicles have a computer that lets you know
when to change your engine oil. This is not based
on mileage, but on engine operation and engine
temperature. When the computer has calculated that the
oil needs changing, the Engine Oil Life System will
indicate that a change is necessary. SeeEngine Oil Life
System (Gasoline Engine) on page 5-29orEngine Oil
Life System (DURAMAX
®Diesel) on page 5-31or
Engine Oil Life System (Caterpillar®Diesel Engine) on
page 5-32.
The “Footnotes” at the end of this Maintenance
Schedule further explain maintenance services.
SeeService Publications Ordering Information on
page 7-8.
100 Miles (160 km)
❑Wheel stud nut service.(36)
1,000 Miles (1 600 km)
❑Wheel stud nut service.(36)
❑Rear axle air shift motor service.(10)
6-5

(10)= Inspect rear axle air shift motor for fluid leaks.
Remove plug to check fluid level. Inspect air lines and
hoses for proper hook-up, binding, leaks, etc. Inspect at
1,000 miles (1 600 km) and 22,500 miles (36 000 km)
and then every 22,500 miles (36 000 km) thereafter.
(11)= Chassis Lubrication Service: Lubricate all grease
fittings in front suspension, front axle, and steering
linkage. DO NOT lubricate kingpin bushings with
air pressure equipment; instead, use a hand grease gun
to ensure complete purge and eliminate sealer cap
distortion. Front axle tie rod ends, both upper and lower
kingpin fittings, and both steering linkage relay rod
ends should be greased with the vehicle loaded on the
ground and wheels turned straight ahead, NOT with
the vehicle on a hoist. Apply kingpin bushing lubricant to
both upper and lower kingpin grease fittings until new
lubricant purges from between the upper shim pack and
thrust bearing. Lubricate transmission and shift
linkage, hood latches and hood hinges, parking brake
lever pivot, clevis pins and linkage, disc brake caliper
rails, clutch linkage and release bearing (if equipped),
bearing pads, propshaft universal joints, brake camshaft
bracket, slack adjusters, pedal shaft, clutch cross
shaft, clutch pedal springs, and clutch cable bushing at
transmission. Lubricate suspension, axle, and steering
linkage more often when operating under dusty or
muddy conditions and in excessive off-road use.
Frequently power-washed vehicles will require more
frequent lubrication.(12)= Check steering system:
•Look for damaged, loose, or missing parts. Inspect
the steering linkage relay rod and tie rod ends for
looseness or lack of lubricant. Also look for
parts showing signs of wear or lack of lubrication.
Replace parts as needed. Also check steering gear
mounting bolts, pitman arm nut, gear housing
upper cover and side cover attaching bolts, steering
column mounting bolts and cardan joint clamp
bolts; tighten if necessary. See the service manual.
•Inspect power steering hoses, tubes, and fittings for
leaks. Hoses and lines must not be twisted, kinked,
or tightly bent. Make sure clips, clamps, supporting
tubes, and hoses are in place and properly
secured.
•Check steering gear for leakage around pitman
shaft and housing. If leakage is evident (lubricant
oozing out, not just oily film), leak should be
corrected immediately.
(13)= Check front and rear suspension. Look for
damaged, loose, or missing parts or parts showing signs
of wear or lack of lubrication. Replace parts as
needed.
6-23

Part C: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine Oil
(Gasoline
Engine)Engine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, see “Engine Oil” in
the Index.
Engine Oil
(DURAMAX
®
Diesel Engine)Engine oil with the letters CI-4 or
CH-4 is best for your vehicle. The
CI-4 or CH-4 designation may
appear either alone or in
combination with other API
designations, such as API CI-4/SL.
These letters show American
Petroleum Institute levels of quality.
To determine the preferred viscosity
for your vehicle’s diesel engine, see
“Engine Oil” in the Index.
Engine Oil
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine oil
recommendations.
Usage Fluid/Lubricant
Engine Coolant
(Caterpillar
®
Diesel Engine)See the Caterpillar
®Operation &
Maintenance Manual for engine
coolant recommendations.
Engine Coolant
(Gasoline
Engine &
DURAMAX
®
Diesel)50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. See “Engine Coolant” in
the Index.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Clutch Bearing
LubricantClutch Bearing Lubricant
(GM Part No. 12378484 or
equivalent NLGI #3 consistency).
Exhaust Brake
Ball Joint Cap
LubricantHigh-Temperature Grease
(GM Part No. U.S. 1051344, in
Canada 903037) or NLGI #3
consistency.
Power Steering
SystemDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification”
on the label.
Manual
Transmission
(Except ZF
6-Speed)Synthetic Manual Transmission Fluid
(GM Part No. U.S. 12345724, in
Canada 10953510).
6-32

Usage Fluid/Lubricant
Manual
Transmission
(ZF 6-Speed)Synthetic Transmission Fluid
approved to Allison Transmission
®
specification TES-295
(GM Part No. U.S. 12378515, in
Canada 88900701).
Automatic
TransmissionSee the Allison Transmission
®
Operator’s Manual for correct
transmission fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
Bearings
(Except Oil
Filled Hubs)Wheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344, in
Canada 993037).
Front Wheel
Bearings with
Oil Filled HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Transfer Case
(Four-Wheel
Drive)DEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification”
on the label.
Usage Fluid/Lubricant
Front Axle
(Four-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Rear Axle and
Rear HubsSAE 75W-90 Synthetic Axle
Lubricant for Medium Duty Trucks
(GM Part No. U.S. 89021675, in
Canada 10953512).
Rear Axle Shift
Motor LubricantRefrigerant Oil
(GM Part No. U.S. 5416939, in
Canada 10953496).
Propshafts and
SplinesWheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344, in
Canada 993037).
Cab — Door
Hinges and
LatchesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
Weatherstrip
SqueaksSynthetic Grease with
Teflon, Superlube
(GM Part No. U.S. 12371287, in
Canada 10953437).
6-33

F
Filter
Engine Air Cleaner......................................5-33
Filter Minder Gage..........................................3-43
Finish Damage...............................................5-85
Fixed Mast Antenna........................................3-59
Flat Tire........................................................5-78
Fluid
Automatic Transmission................................5-34
Manual Transmission....................................5-35
Power Steering...........................................5-45
Windshield Washer......................................5-46
Four-Wheel Drive....................................2-33, 5-62
Front Axle......................................................5-63
Front Wheel Bearings with Oil-Filled Hubs..........5-69
Fuel............................................................... 5-6
Additives...................................................... 5-6
Diesel Engine Fuel........................................ 5-7
Filling a Portable Fuel Container....................5-19
Filling Your Tank..........................................5-18
Filter..........................................................5-66
Filter Replacement.......................................5-16Fuel (cont.)
Fuels in Foreign Countries............................5-17
Gage.........................................................3-42
Gasoline Octane........................................... 5-6
Gasoline Specifications.................................. 5-6
Primary Filter and Water Separator................5-67
Running Out of Fuel....................................5-15
Secondary Filter and Water
Separator/Heater......................................5-68
Very Cold Weather Operation........................5-10
Water in Fuel..............................................5-10
Water in Warning Light.................................3-43
What Fuel to Use.......................................... 5-8
Fuses
Fuses and Circuit Breakers...........................5-89
Instrument Panel Fuse Block.........................5-89
Underhood Fuse Block.................................5-92
Windshield Wiper.........................................5-88
6

G
Gage
Air Pressure...............................................3-44
Check Gages Warning Light..........................3-42
Engine Coolant Temperature.........................3-35
Filter Minder...............................................3-43
Fuel..........................................................3-42
Hourmeter..................................................3-44
Oil Pressure...............................................3-37
Speedometer..............................................3-26
Tachometer.................................................3-26
Transmission Temperature.............................3-39
Voltmeter Gage...........................................3-30
Gasoline
Octane........................................................ 5-6
Specifications............................................... 5-6
Gasoline Engine, Starting.................................2-12
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-6
Headlamp Wiring............................................5-88
Headlamps
Bulb Replacement.......................................5-65
Daytime Running Lamps...............................3-15
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-15Heater...........................................................3-20
High Idle System............................................2-19
Highbeam On Light.........................................3-41
Highway Hypnosis...........................................4-23
Hill and Mountain Roads..................................4-24
Hood
Checking Things Under................................5-20
Latches......................................................5-20
Horn............................................................... 3-6
Hourmeter Gage.............................................3-44
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-14
Hydraulic Brake Systems................................... 4-6
Hydraulic Brakes.............................................2-38
I
Ignition Positions.............................................2-12
Infants and Young Children, Restraints...............1-30
Inflation -- Tire Pressure..................................5-71
Instrument Panel
Overview..................................................... 3-4
Switchbank.................................................3-18
Instrument Panel (I/P)
Brightness..................................................3-16
Cluster.......................................................3-25
7

J
Jump Starting.................................................5-56
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps
Dome........................................................3-16
Exterior......................................................3-14
Marker.......................................................3-16
Reading.....................................................3-17
Light
Airbag Off..................................................3-28
Airbag Readiness........................................3-27
Anti-Lock Brake System Warning...................3-34
Brake System Warning.................................3-31
Change Engine Oil......................................3-38
Charging System.........................................3-30
Check Gages Warning.................................3-42
Daytime Running Lamps Indicator..................3-41
Differential Lock Indicator..............................3-40Light (cont.)
Engine Overspeed Warning...........................3-39
Engine Shutdown Warning............................3-39
Exhaust Brake Indicator................................3-40
Highbeam On.............................................3-41
Low Coolant Warning...................................3-35
Low Oil Level.............................................3-38
Low Washer Fluid Warning...........................3-42
Malfunction Indicator....................................3-36
Range Inhibit Warning Indicator.....................3-31
Reduced Engine Power................................3-41
Safety Belt Reminder...................................3-27
Safety Belt Reminder Tone...........................3-27
Service Transmission Warning.......................3-31
Trailer Anti-Lock Brake System Warning..........3-34
Wait to Start Indicator..................................3-36
Water in Fuel Warning.................................3-43
Lighting
Entry.........................................................3-17
Loading Your Vehicle.......................................4-32
Locks
Door........................................................... 2-6
Power Door.................................................. 2-7
Loss of Control...............................................4-15
Low Coolant Warning Light..............................3-35
Low Washer Fluid Warning Light.......................3-42
8