2005 CHEVROLET EXPRESS PASSANGER transmission

Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench
®dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-12

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM
Goodwrench
®oil meets all the
requirements for your vehicle.
To determine the proper viscosity for
your vehicle’s engine, seeEngine
Oil on page 5-13.
Usage Fluid/Lubricant
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-22.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184, in
Canada 89021186).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
6-13

Usage Fluid/Lubricant
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No.
U.S. 1051344, in Canada 993037).
Front and
Rear AxleSAE 75W-90 Synthetic Axle
Lubricant
(GM Part No. U.S. 12378261, in
Canada 10953455) or equivalent
meeting GM Specication 9986115.Usage Fluid/Lubricant
Transfer CaseDEXRON®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
One-Piece
Propshaft Slip
Yoke Spline,
Two-Piece
Propshaft
Slip-in-Tube
SplineSpline Lubricant, Special Lubricant
(GM Part No. U.S. 12345879, in
Canada 10953511) or lubricant
meeting requirements of
GM 9985830.
Hood HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
Weatherstrip
SqueaksSynthetic Grease with Teon,
Superlube
(GM Part No. U.S. 12371287,
in Canada 10953437).
6-14

Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-12

Audio System(s) (cont.)
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-42
Theft-Deterrent Feature................................3-70
Understanding Radio Reception.....................3-71
Automatic Transmission
Fluid..........................................................5-19
Operation...................................................2-24
B
Battery..........................................................5-38
Run-Down Protection...................................3-16
Before Leaving on a Long Trip.........................4-22
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-26
System Warning Light..................................3-31
Brakes..........................................................5-34
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-20
Bulb Replacement...........................................5-47
Center High-Mounted Stoplamp (CHMSL)........5-50
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-49
Halogen Bulbs............................................5-47Bulb Replacement (cont.)
Headlamps.................................................5-47
Replacement Bulbs......................................5-51
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-50
Buying New Tires...........................................5-65
C
California Fuel.................................................. 5-5
Canadian Owners................................................ ii
Capacities and Specications..........................5-100
Carbon Monoxide...........................2-29, 4-26, 4-38
Care of
Safety Belts................................................5-89
Your Cassette Tape Player............................3-71
Your CD Player...........................................3-73
Your CDs ...................................................3-72
Cargo Door Relocking....................................... 2-9
Center High-Mounted Stoplamp (CHMSL)...........5-50
Center Passenger Position, Safety Belts.....1-23, 1-24
Chains, Tire...................................................5-69
Charging System Light....................................3-30
Check
Engine Light...............................................3-34
Gages Warning Light...................................3-40
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-93
2

Extender, Safety Belt.......................................1-30
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-18
Finish Damage...............................................5-93
Fixed Mast Antenna........................................3-73
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-70
Flat Tire, Changing.........................................5-70
Flat Tire, Storing.............................................5-84
Fluid
Automatic Transmission................................5-19
Power Steering...........................................5-32
Windshield Washer......................................5-33
Front Axle......................................................5-45
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-40
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Regulator...................................................2-22Fuses
Engine Compartment Fuse Block...................5-98
Floor Console Fuse Block.............................5-96
Fuses and Circuit Breakers...........................5-96
Windshield Wiper.........................................5-96
G
Gage
Check Gages Warning Light..........................3-40
Engine Coolant Temperature.........................3-33
Fuel..........................................................3-40
Oil Pressure...............................................3-36
Speedometer..............................................3-26
Voltmeter Gage...........................................3-30
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-5
Headlamp Wiring............................................5-95
Headlamps....................................................5-47
Bulb Replacement.......................................5-47
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
5

Steering........................................................4-11
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas................................................2-35
Stuck in Sand, Mud, Ice or Snow......................4-30
Sun Visors.....................................................2-18
Swing-Out Side Door, 60/40.............................2-13
Swing-Out Windows........................................2-18
T
Taillamps
Turn Signal, Stoplamps and Back-up Lamps....5-50
Theft-Deterrent, Radio.....................................3-70
Theft-Deterrent Systems...................................2-19
Passlock
®...................................................2-19
Tilt Wheel........................................................ 3-6
Tires.............................................................5-53
Aluminum Wheels, Cleaning..........................5-92
Buying New Tires........................................5-65
Chains.......................................................5-69
Changing a Flat Tire....................................5-70
Cleaning....................................................5-92
Dual Tire Operation.....................................5-62
If a Tire Goes Flat.......................................5-70
Ination -- Tire Pressure...............................5-60
Inspection and Rotation................................5-62
Installing the Spare Tire................................5-75Tires (cont.)
Removing the Flat Tire.................................5-75
Removing the Spare Tire and Tools...............5-72
Secondary Latch System..............................5-80
Spare Tire..................................................5-86
Storing a Flat or Spare Tire and Tools............5-84
Tire Sidewall Labelling..................................5-53
Tire Terminology and Denitions....................5-58
Uniform Tire Quality Grading.........................5-66
Wheel Alignment and Tire Balance.................5-67
Wheel Replacement.....................................5-67
When It Is Time for New Tires......................5-64
Top Strap......................................................1-47
Top Strap Anchor Location...............................1-48
Tow/Haul Mode Light.......................................3-39
Towing
Recreational Vehicle.....................................4-36
Towing a Trailer..........................................4-38
Your Vehicle...............................................4-36
Traction
StabiliTrak
®System....................................... 4-8
Transmission
Fluid, Automatic...........................................5-19
Transmission Operation, Automatic....................2-24
Trip Odometer................................................3-26
Turn and Lane-Change Signals.......................... 3-7
Turn Signal/Multifunction Lever........................... 3-6
11