2005 CHEVROLET EXPRESS CARGO VAN airbag

{CAUTION:
If the right front passenger’s airbag is turned off
for a person who is not in a risk group identied
by the national government, that person will not
have the extra protection of an airbag. In a
crash, the airbag will not be able to inate and
help protect the person sitting there.
Do not turn off the passenger’s airbag unless
the person sitting there is in a risk group
identied by the national government. See
Airbag Off Switch on page 1-68for more on this,
including important safety information.
{CAUTION:
If the airbag readiness light ever comes on
when you have turned off the airbag, it means
that something may be wrong with the airbag
system. The right front passenger’s airbag
could inate even though the switch is off. If
this ever happens, do not let anyone whom the
national government has identied as a
member of a passenger airbag risk group sit in
the right front passenger’s position (for
example, do not secure a rear-facing child
restraint in your vehicle) until you have your
vehicle serviced. SeeAirbag Off Switch on
page 1-68.
3-29

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-12.
Your vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-71.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-16.{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-4

Engine Identication
The eighth character in your VIN is the engine code.
This code will help you identify your engine,
specications and replacement parts.
Service Parts Identication Label
You will nd this label on the front passenger door
frame. It is very helpful if you ever need to order parts.
On this label you will nd the following:
VIN
Model designation
Paint information
Production options and special equipment
Be sure that this label is not removed from the vehicle.
Electrical System
Add-On Electrical Equipment
Notice:Don’t add anything electrical to your
vehicle unless you check with your dealer rst.
Some electrical equipment can damage your vehicle
and the damage wouldn’t be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they
should.
Your vehicle has an air bag system. Before attempting
to add anything electrical to your vehicle, see
Servicing Your Airbag-Equipped Vehicle on page 1-71.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch. An electrical overload will cause the
lamps to icker on and off, or in some cases to remain
off. If this happens, have your headlamp wiring
checked right away.
5-95

(c)Visually inspect hoses and have them replaced if they
are cracked, swollen, or deteriorated. Inspect all pipes,
ttings, and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace wiper blades that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, hood hinges, hood
prop rod pivot, hood latch assembly, secondary
latch, pivots, spring anchor, release pawl, rear
compartment hinges, latches, locks, fuel door hinge,
and any moving seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better, and not stick or squeak.(g)Vehicles with GVWR above 10,000 lbs (4 536 kg)
only: Inspect shields for damage or looseness. Adjust or
replace as required. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the
United States.
(h)Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system. This service
can be complex; you should have your dealer perform
this service. See Engine Coolant on page 5-22 for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and ller neck. Pressure test the
cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing, and condition. Check
that the purge valve works properly, if equipped.
Replace as needed.
6-8

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it is not
part of the New Vehicle Limited Warranty. A separate
booklet entitledWarranty and Owner Assistance
Informationfurnished with each new vehicle provides
detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your dealer for specic information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to engine
speed, brake application, throttle position, vehicle speed,
safety belt usage, airbag readiness, airbag performance,
and the severity of a collision. If your vehicle is equipped
with StabiliTrak
®, steering performance, including yaw
rate, steering wheel angle, and lateral acceleration, is
also recorded. This information has been used to improve
vehicle crash performance and may be used to improve
crash performance of future vehicles and driving safety.
7-9

A
Accessory Power Outlets.................................3-16
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-72
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-95
Air Cleaner/Filter, Engine.................................5-18
Air Conditioning..............................................3-18
Airbag
Off Light.....................................................3-28
Readiness Light..........................................3-27
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-61
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-72
Airbag Off Switch........................................1-68
How Does an Airbag Restrain?......................1-67
Servicing Your Airbag-Equipped Vehicle..........1-71
What Makes an Airbag Inate?......................1-66
What Will You See After an Airbag Inates?....1-67
When Should an Airbag Inate?....................1-65
Where Are the Airbags?...............................1-64
All-Wheel Drive...............................................5-43
All-Wheel Drive (AWD) System.........................2-26
AM-FM Radio.................................................3-42
Antenna, Fixed Mast.......................................3-73
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-32
Appearance Care............................................5-86Aluminum Wheels........................................5-92
Care of Safety Belts....................................5-89
Chemical Paint Spotting...............................5-93
Cleaning Exterior Lamps/Lenses....................5-90
Cleaning the Inside of Your Vehicle................5-87
Fabric/Carpet..............................................5-88
Finish Care.................................................5-90
Finish Damage............................................5-93
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-89
Sheet Metal Damage...................................5-92
Tires..........................................................5-92
Underbody Maintenance...............................5-93
Vehicle Care/Appearance Materials................5-93
Washing Your Vehicle...................................5-90
Weatherstrips..............................................5-89
Windshield and Wiper Blades........................5-91
Ashtrays........................................................3-17
Audio System(s).............................................3-41
AM-FM Radio.............................................3-42
Care of Your Cassette Tape Player................3-71
Care of Your CD Player...............................3-73
Care of Your CDs........................................3-72
Chime Level Adjustment...............................3-73
Fixed Mast Antenna.....................................3-73
Radio with Cassette and CD.........................3-49
Radio with CD............................................3-45
Radio with Six-Disc CD................................3-59
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-42
1

Headlamps (cont.)
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-49
Halogen Bulbs............................................5-47
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-14
Heater...........................................................3-18
Highbeam On Light.........................................3-39
Highway Hypnosis...........................................4-23
Hill and Mountain Roads..................................4-24
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-15
I
Ignition Positions.............................................2-20
Infants and Young Children, Restraints...............1-33
Ination -- Tire Pressure..................................5-60
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-15
Cluster.......................................................3-25
J
Jump Starting.................................................5-39
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Labelling, Tire Sidewall....................................5-53
Lamps
Battery Run-Down Protection.........................3-16
Dome........................................................3-15
Dome Lamp Override...................................3-15
Exterior......................................................3-13
Reading.....................................................3-16
LATCH System
Child Restraints...........................................1-50
Securing a Child Restraint Designed for the
LATCH System........................................1-52
Light
Airbag Off..................................................3-28
Airbag Readiness........................................3-27
Anti-Lock Brake System Warning...................3-32
Brake System Warning.................................3-31
6

S
Safety Belt
Pretensioners..............................................1-30
Reminder Light............................................3-27
Safety Belts
Care of......................................................5-89
Center Passenger Position....................1-23, 1-24
Driver Position............................................1-15
How to Wear Safety Belts Properly................1-15
Questions and Answers About Safety Belts.....1-14
Rear Safety Belt Comfort Guides for Children
and Small Adults......................................1-27
Rear Seat Passengers.................................1-25
Right Front Passenger Position......................1-23
Safety Belt Extender....................................1-30
Safety Belt Use During Pregnancy.................1-23
Safety Belts Are for Everyone.......................1-10
Shoulder Belt Height Adjuster........................1-22
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-4
Seats
Manual........................................................ 1-3
Power Seat.................................................. 1-4
Rear Seat Operation...................................... 1-6
Reclining Seatbacks...................................... 1-4
Secondary Latch System.................................5-80
Securing a Child Restraint
Center Seat Position....................................1-56
Designed for the LATCH System...................1-52Securing a Child Restraint (cont.)
Rear Outside Seat Position...........................1-53
Right Front Seat Position..............................1-57
Security Light.................................................3-38
Service........................................................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-5
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-34
Publications Ordering Information...................7-12
Servicing Your Airbag-Equipped Vehicle..............1-71
Setting the Time
Radios with Radio Data Systems (RDS).........3-42
Radios without Radio Data Systems (RDS).....3-42
Sheet Metal Damage.......................................5-92
Shifting Into Park (P).......................................2-27
Shifting Out of Park (P)...................................2-28
Shoulder Belt Height Adjuster...........................1-22
Signals, Turn and Lane-Change.......................... 3-7
Sliding Side Door............................................2-11
Spare Tire.....................................................5-86
Installing....................................................5-75
Removing...................................................5-72
Storing.......................................................5-84
Specications, Capacities...............................5-100
Speedometer..................................................3-26
StabiliTrak
®System.......................................... 4-8
StabiliTrak®Indicator Light................................3-33
StabiliTrak®Not Ready Light.............................3-33
Starting Your Engine.......................................2-21
10