2005 CHEVROLET CAVALIER brake

Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
With an automatic transaxle, the ignition should turn
to LOCK only when the shift lever is in PARK (P).
With a manual transaxle, the ignition should turn to
LOCK only when you press the key release button.
On all vehicles, the key should come out only in LOCK.
Turn the steering wheel to the left and to the right. It
should only lock when turned to the right.
Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to
PARK (P). Then release the parking brake followed
by the regular brake.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-21

Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving
habits or conditions result in frequent braking.
Caliper/Knuckle Maintenance
Inspection
If you operate your vehicle in a highly corrosive
environment, as indicated by the shaded areas on the
map following this text, your vehicle may require
additional brake service. Refer to the appropriate GM
service bulletin for the proper caliper inspection
procedure. As necessary, caliper pins and knuckle brake
pad abutments should be lubricated at every other tire
rotation. Also, see your GM dealer’s service department
or qualied service center for additional information.
6-23

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM Goodwrench
oil meets all the requirements for your
vehicle. To determine the proper
viscosity for your vehicle’s engine,
seeEngine Oil on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-20.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part No.
U.S. 12345347, in Canada
10953517) or equivalent DOT-3
brake uid.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Manual
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
6-24

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it
is notpart of the New Vehicle Limited Warranty.
A separate booklet entitled “Warranty and Owner
Assistance Information” furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
GM dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your GM dealer for specic information about
availability. All Courtesy Transportation arrangements will
be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during the
Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for air bag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Air
Bag Sensing and Diagnostic Module (SDM) in your
vehicle may record information about the condition of
the vehicle and how it was operated, such as data
related to engine speed, brake application, throttle
position, vehicle speed, safety belt usage, air bag
readiness, air bag performance, and the severity of a
collision. This information has been used to improve
vehicle crash performance and may be used to improve
crash performance of future vehicles and driving
safety. Unlike the data recorders on many airplanes,
these on-board systems do not record sounds, such as
conversation of vehicle occupants.
7-9

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

A
Accessory Power Outlets.................................3-16
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-80
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-18
Airbag
Readiness Light..........................................3-24
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-46
How Does an Airbag Restrain?......................1-52
Servicing Your Airbag-Equipped Vehicle..........1-55
What Makes an Airbag Inate?......................1-52
What Will You See After an Airbag Inates?........1-53
When Should an Airbag Inate?....................1-51
Where Are the Airbags?...............................1-49
AM-FM Radio.................................................3-37
Antenna, Fixed Mast.......................................3-71
Antenna, XM™ Satellite Radio
Antenna System..........................................3-71
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-27
Appearance Care............................................5-72
Aluminum or Chrome-Plated Wheels..............5-76
Care of Safety Belts....................................5-74
Chemical Paint Spotting...............................5-78
Cleaning Exterior Lamps/Lenses....................5-75Appearance Care (cont.)
Fabric/Carpet..............................................5-72
Finish Care.................................................5-75
Finish Damage............................................5-77
Glass Surfaces............................................5-74
Instrument Panel.........................................5-74
Interior Plastic Components...........................5-74
Sheet Metal Damage...................................5-77
Tires..........................................................5-77
Underbody Maintenance...............................5-78
Vehicle Care/Appearance Materials................5-78
Vinyl..........................................................5-74
Washing Your Vehicle...................................5-75
Weatherstrips..............................................5-75
Windshield and Wiper Blades........................5-76
Ashtrays........................................................3-17
Audio System(s).............................................3-36
AM-FM Radio.............................................3-37
Care of Your CD Player...............................3-70
Care of Your CDs........................................3-70
Chime Level Adjustment...............................3-71
Fixed Mast Antenna.....................................3-71
Personal Choice Radio Controls....................3-69
Radio with CD............................3-39, 3-44, 3-54
Setting the Time for Radios with Radio Data
Systems (RDS)........................................3-36
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-36
1

Audio System(s) (cont.)
Theft-Deterrent Feature................................3-69
Understanding Radio Reception.....................3-70
XM™ Satellite Radio Antenna System............3-71
Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-20
B
Battery..........................................................5-36
Run-Down Protection...................................3-16
Before Leaving on a Long Trip.........................4-21
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-25
System Inspection.......................................6-23
System Warning Light..................................3-26
Brakes..........................................................5-32
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bulb Replacement...........................................5-41
Back-Up Lamps...........................................5-45
Front Turn Signal and Parking Lamps.............5-44
Halogen Bulbs............................................5-41Bulb Replacement (cont.)
Headlamps.................................................5-42
Replacement Bulbs......................................5-45
Taillamps and Turn Signal Lamps..................5-44
Buying New Tires...........................................5-56
C
California Fuel.................................................. 5-5
Caliper/Knuckle Maintenance Inspection.............6-23
Canadian Owners................................................ ii
Capacities and Specications............................5-85
Carbon Monoxide...........2-10, 2-29, 4-24, 4-37, 4-43
Care of
Safety Belts................................................5-74
Your CD Player...........................................3-70
Your CDs ...................................................3-70
Center Console Storage Area...........................2-35
Chains, Tire...................................................5-60
Charging System Light....................................3-25
Check
Engine Light...............................................3-30
Gages Warning Light...................................3-34
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-78
Child Restraints
Child Restraint Systems...............................1-33
Infants and Young Children...........................1-30
2

Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-5
Headlamp Wiring............................................5-80
Headlamps....................................................5-42
Bulb Replacement.......................................5-41
Daytime Running Lamps...............................3-13
Flash-to-Pass............................................... 3-8
Front Turn Signal and Parking Lamps.............5-44
Halogen Bulbs............................................5-41
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-13
Heater...........................................................3-18
Highbeam On Light.........................................3-34
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hood
Checking Things Under................................5-10
Release.....................................................5-10Horn............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-13
Hydraulic Clutch.............................................5-19
I
Ignition Positions.............................................2-16
Infants and Young Children, Restraints...............1-30
Ination -- Tire Pressure..................................5-53
Inspection
Brake System.............................................6-23
Caliper/Knuckle Maintenance.........................6-23
Engine Cooling System................................6-22
Exhaust System..........................................6-22
Fuel System...............................................6-22
Part C - Periodic Maintenance.......................6-22
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-22
Throttle System...........................................6-22
Instrument Panel
Brightness..................................................3-15
Cluster.......................................................3-22
Overview..................................................... 3-4
6