2005 CHEVROLET AVEO fuel

Ination - Tire Pressure
Tires need the correct amount of air pressure to operate
effectively.
Notice:Do not let anyone tell you that
under-ination or over-ination is all right. It is not.
If your tires do not have enough air (under-ination),
you can get the following:
Too much exing
Too much heat
Tire overloading
Premature or irregular wear
Poor handling
Reduced fuel economy
If your tires have too much air (over-ination), you
can get the following:
Unusual wear
Poor handling
Rough ride
Needless damage from road hazards
A Tire and Loading Information label is attached
to the vehicle’s center pillar (B-pillar), below the
driver’s door latch. This label shows your vehicle’s
original equipment tires and the correct inflation
pressures for your tires when they are cold.The recommended cold tire inflation pressure, shown
on the label, is the minimum amount of air pressure
needed to support your vehicle’s maximum load carrying
capacity.
For additional information regarding how much weight
your vehicle can carry, and an example of the tire
and loading information label, seeLoading Your Vehicle
on page 4-28. How you load your vehicle affects
vehicle handling and ride comfort, never load your
vehicle with more weight than it was designed to carry.
When to Check
Check your tires once a month or more. Do not forget
to check the compact spare tire, it should be at
60 psi (420 kPa). For additional information regarding
the compact spare tire, seeCompact Spare Tire
on page 5-68.
How to Check
Use a good quality pocket-type gage to check tire
pressure. You cannot tell if your tires are properly inflated
simply by looking at them. Radial tires may look properly
inflated even when they are under-inflated. Check the
tire’s inflation pressure when the tires are cold. Cold
means your vehicle has been sitting for at least three
hours or driven no more than 1 mile (1.6 km).
5-53

Notice:If you drive your vehicle through an
automatic car wash that has silicone carbide tire
cleaning brushes, you could damage the aluminum
or chrome-plated wheels. The repairs would not
be covered by your warranty. Never drive a vehicle
equipped with aluminum or chrome-plated wheels
through an automatic car wash that uses silicone
carbide tire cleaning brushes.
Do not take the vehicle through an automatic car wash
that has silicone carbide tire cleaning brushes. These
brushes can also damage the surface of these wheels.
Tires
To clean the tires, use a stiff brush with tire cleaner.
Notice:Using petroleum-based tire dressing
products on your vehicle may damage the paint
nish and/or tires. When applying a tire dressing,
always wipe off any overspray from all painted
surfaces on your vehicle.
Sheet Metal Damage
If the vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti-corrosion material to parts repaired or
replaced to restore corrosion protection.
Original manufacturer replacement parts will provide the
corrosion protection while maintaining the warranty.
Finish Damage
Any stone chips, fractures or deep scratches in the
finish should be repaired right away. Bare metal
will corrode quickly and may develop into major repair
expense.
Minor chips and scratches can be repaired with touch-up
materials available from your GM dealer. Larger areas
of finish damage can be corrected in your GM
dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, corrosion and rust can develop on the
underbody parts such as fuel lines, frame, floor pan,
and exhaust system even though they have corrosion
protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and debris can collect. Dirt packed in close areas of
the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can
do this for you.
5-74

Fuses Usage
LOW BEAM RT Passenger’s Side Headlamp Low
ILLUM RTParking Lamp Right Side,
Illumination Circuit
LOW BEAM LT Driver’s Side Headlamp Low
ILLUM LTParking Lamp Left Side,
License Plate Lamp
INT LTS Room Lamp
BLANK Not Used
DEFOG Defogger
S/ROOF Sunroof
ILLUM LAMPS Illumination Relay
HORN Horn
HEAD LAMPS Headlamps
FUEL Fuel Pump
A/C Air Conditioning Compressor
FOG LAMPS Front Fog Lamp
HVAC
BLOWERHeating, Ventilation,
Air Conditioning Blower
ABS Anti-lock Brake System
I/P FUSE
BATT.Instrument Panel Fuse Box
COOL FAN Radiator Fan
IGN 2 Ignition 2Fuses Usage
BLANK Blank
IGN 1 Ignition 1
PWR WNDW Power Windows
SPARE Spare
Relays Usage
BLANK Not Used
COOL FAN
LOWCooling Fan Low
HEAD LAMPS
HIHeadlamp High
HEAD LAMPS
LOWHeadlamp Low
PWR WNDW Power Window
FRT FOG Fog Lamp
COOL FN
CNTRLCooling Fan Control
FUEL PUMP Fuel Pump
A/C COMPRSR Air Conditioning Compressor
COOL FAN HI Cooling Fan High
ILLUM LAMPS Illumination Lamps
BLANK Not Used
5-81

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart D: Recommended Fluids
and Lubricants on page 6-25for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.48 lbs 0.67 kg
Cooling System 6.3 qt 6.0 L
Engine Oil with Filter 3.96 qt 3.75 L
Fuel Tank 11.9 gal 45.0 L
Transaxle, Automatic 6.2 qt 5.87 L
Transaxle, Manual 1.9 qt 1.8 L
Wheel Nut Torque 81 ft lb 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
1.6L L4 (L91) 6Automatic and
Manual0.039-0.043 inch (1.0-1.1 mm)
5-82

Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Normal Maintenance Replacement Parts
Part GM Part NumberACDelco®Part
Number
A/C Filter 96539649 —
Engine Air Cleaner/Filter 96536694 —
Engine Oil Filter 96395221 —
Fuel Filter 96537170 —
Spark Plugs 96130723 (NGK) IFR6E11
Windshield Wiper Blade (Hook Type)
Driver’s Side 96497155 —
Passenger’s Side 96619022 —
Rear 96301840 —
5-83

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using the Maintenance Schedule......................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-6
Long Trip/Highway Scheduled Maintenance......6-13
Part B: Owner Checks and Services................6-18
At Each Fuel Fill..........................................6-18
At Least Once a Month.................................6-18At Least Twice a Year...................................6-19
At Least Once a Year...................................6-20
Part C: Periodic Maintenance Inspections.........6-23
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-23
Exhaust System Inspection............................6-23
Fuel System Inspection..................................6-23
Engine Cooling System Inspection...................6-24
Throttle System Inspection.............................6-24
Brake System Inspection................................6-24
Part D: Recommended Fluids and Lubricants. . . .6-25
Part E: Maintenance Record...........................6-27
Section 6 Maintenance Schedule
6-1

Part A: Scheduled Maintenance
Services
In this part are scheduled maintenance services which
are to be performed at the mileage intervals specified.
Using the Maintenance Schedule
We at General Motors want to keep your vehicle in good
working condition. But we do not know exactly how
you will drive it. You may drive short distances only a
few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may
use your vehicle in making deliveries. Or you may drive
it to work, to do errands or in many other ways.
Because of the different ways people use their vehicles,
maintenance needs may vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have
questions on how to keep your vehicle in good condition,
see your dealer.This part tells you the maintenance services you should
have done and when to schedule them.
When you go to your dealer for your service needs,
you will know that GM-trained and supported service
people will perform the work using genuine GM parts.
The proper fluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
These schedules are for vehicles that:
•carry passengers and cargo within recommended
limits. You will find these on the tire and loading
information label. SeeLoading Your Vehicle
on page 4-28.
•are driven on reasonable road surfaces within legal
driving limits.
•use the recommended fuel. SeeGasoline Octane
on page 5-5.
6-4

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling, such as frequent
driving in stop-and-go traffic.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).
Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement. EVAP System
Solenoid Valve Filter Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5