2005 CHEVROLET ASTRO steering

Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada)
in a situation like this, we certainly hope you will
notify General Motors. Please call the Chevrolet
Customer Assistance Center at 1-800-222-1020,
or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair
service procedures, adjustments, and specications for
GM transmissions, transaxles, and transfer cases.
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-12

Engine (cont.)
Oil .............................................................5-13
Overheating................................................5-28
Starting......................................................2-18
Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................7-10
Exit Lighting...................................................3-17
Extender, Safety Belt.......................................1-37
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-21
Finish Damage...............................................5-91
Fixed Mast Antenna........................................3-50
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-71
Flat Tire, Changing.........................................5-72
Flat Tire, Storing.............................................5-82
Fluid
Automatic Transmission................................5-23
Power Steering...........................................5-36
Windshield Washer......................................5-37
Front Axle......................................................5-49
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10Fuel (cont.)
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-36
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-36
Regulator...................................................2-19
System Inspection.......................................6-28
Fuses
Fuses and Circuit Breakers...........................5-95
Instrument Panel Fuse Block.........................5-96
Underhood Fuse Block.................................5-98
Windshield Wiper.........................................5-94
GGage
Check Gages Warning Light..........................3-35
Engine Coolant Temperature.........................3-29
Fuel..........................................................3-36
Oil Pressure...............................................3-33
Speedometer..............................................3-25
Voltmeter Gage...........................................3-27
Garage Door Opener.......................................2-29
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
GM Mobility Reimbursement Program.................. 7-6
5

H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-6
Headlamp Wiring............................................5-94
Headlamps
Automatic Headlamp System.........................3-16
Bulb Replacement.......................................5-50
Daytime Running Lamps...............................3-15
Flash-to-Pass............................................... 3-8
Front Turn Signal and Parking Lamps.............5-54
Halogen Bulbs............................................5-50
Headlamps and Sidemarker Lamps................5-50
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-14
Headlamps and Sidemarker Lamps...................5-50
Heater...........................................................3-19
Highbeam On Light.........................................3-34
Highway Hypnosis...........................................4-21
Hill and Mountain Roads..................................4-21
HomeLink
®Transmitter....................................2-29
HomeLink®Transmitter, Programming................2-30
Hood
Checking Things Under................................5-10
Release.....................................................5-11
Horn............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-23
I
Ignition Positions.............................................2-17
Infants and Young Children, Restraints...............1-40
Ination -- Tire Pressure..................................5-64
Inspection
Brake System.............................................6-29
Engine Cooling System................................6-28
Exhaust System..........................................6-28
Fuel System...............................................6-28
Part C - Periodic Maintenance.......................6-28
Steering, Suspension and Front Drive
Axle Boot and Seal..................................6-28
Throttle System...........................................6-29
Transfer Case and Front Axle
(All-Wheel Drive)......................................6-29
Instrument Panel
Brightness..................................................3-16
Cluster.......................................................3-24
Overview..................................................... 3-4
J
Jump Starting.................................................5-42
6

M
Maintenance, Normal Replacement Parts..........5-102
Maintenance Schedule
At Each Fuel Fill.........................................6-24
At Least Once a Month................................6-24
At Least Once a Year..................................6-25
At Least Twice a Year..................................6-24
Brake System Inspection..............................6-29
Engine Cooling System Inspection.................6-28
Exhaust System Inspection...........................6-28
Fuel System Inspection................................6-28
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-16
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-24
Part C - Periodic Maintenance Inspections......6-28
Part D - Recommended Fluids and
Lubricants...............................................6-29Maintenance Schedule (cont.)
Part E - Maintenance Record........................6-31
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection...................6-28
Throttle System Inspection............................6-29
Transfer Case and Front Axle
(All-Wheel Drive) Inspection.......................6-29
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-30
Manual Lumbar Controls.................................... 1-4
Manual Seats................................................... 1-3
Manual Windows............................................2-14
Mirrors
Manual Rearview Mirror................................2-28
Outside Convex Mirror.................................2-29
Outside Manual Mirror..................................2-28
Outside Power Mirrors..................................2-28
MyGMLink.com................................................ 7-4
8

N
New Vehicle Break-In......................................2-16
Normal Maintenance Replacement Parts...........5-102
O
Odometer......................................................3-25
Odometer, Trip...............................................3-25
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-13
Pressure Gage............................................3-33
Older Children, Restraints................................1-38
Online Owner Center........................................ 7-4
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-21
Outside
Convex Mirror.............................................2-29
Manual Mirror.............................................2-28
Power Mirrors.............................................2-28
Overhead Console..........................................2-35
Owners, Canadian............................................... ii
P
Park (P)
Shifting Into................................................2-24
Shifting Out of............................................2-25
Parking
Brake........................................................2-23
Over Things That Burn.................................2-26
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-24
Part C - Periodic Maintenance Inspections..........6-28
Part D - Recommended Fluids and Lubricants....6-29
Part E - Maintenance Record...........................6-31
Passing.........................................................4-11
Passlock
®......................................................2-16
Power
Accessory Outlets........................................3-17
Door Locks.................................................. 2-7
Electrical System.........................................5-94
Retained Accessory (RAP)............................2-18
Seat............................................................ 1-3
Steering Fluid.............................................5-36
Windows....................................................2-15
Programmable Automatic Door Locks.................. 2-7
Programming the HomeLink
®Transmitter...........2-30
9

Setting the Time
Radios with HR and MN Buttons...................3-40
Radios with the Set Button...........................3-40
Sheet Metal Damage.......................................5-91
Shifting Into Park (P).......................................2-24
Shifting Out of Park (P)...................................2-25
Short Trip/City Scheduled Maintenance................ 6-7
Shoulder Belt Height Adjuster...........................1-30
Signals, Turn and Lane-Change.......................... 3-7
Sliding Side Door............................................. 2-8
Spare Tire
Installing....................................................5-76
Removing...................................................5-73
Storing.......................................................5-82
Specications, Capacities...............................5-101
Speedometer..................................................3-25
Starting Your Engine.......................................2-18
Steering.......................................................... 4-9
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection.......................6-28
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas................................................2-33
Convenience Net.........................................2-38
Luggage Carrier..........................................2-38
Overhead Console.......................................2-35
Stuck in Sand, Mud, Ice or Snow......................4-27
Sun Visors.....................................................2-15T
Taillamps
Turn Signal, Stoplamps and Back-up Lamps....5-55
Theft-Deterrent, Radio.....................................3-48
Theft-Deterrent Systems...................................2-16
Passlock
®...................................................2-16
Throttle System Inspection...............................6-29
Tilt Wheel........................................................ 3-6
Tires.............................................................5-58
Aluminum Wheels, Cleaning..........................5-90
Buying New Tires........................................5-67
Chains.......................................................5-71
Changing a Flat Tire....................................5-72
Cleaning....................................................5-90
Compact Spare Tire.....................................5-84
If a Tire Goes Flat.......................................5-71
Ination -- Tire Pressure...............................5-64
Inspection and Rotation................................5-65
Installing the Spare Tire................................5-76
Removing the Flat Tire.................................5-76
Removing the Spare Tire and Tools...............5-73
Storing a Flat or Spare Tire and Tools............5-82
Tire Sidewall Labelling..................................5-59
Tire Terminology and Denitions....................5-61
Uniform Tire Quality Grading.........................5-68
Wheel Alignment and Tire Balance.................5-69
12