2005 CHEVROLET ASTRO air conditioning

Fuse/Circuit
BreakerUsage
UPFITTER-
BATTUptter Battery Power Stud,
Trailer Wiring Harness
UPFITTER-
ACCYUptter Accessory Relay
SPARE Spare
SPARE Spare
Fuse/Circuit
BreakerUsage
SPARE Spare
ECM-1BFuel Pump Relay and Motor,
VCM, Oil Pressure Switch/Sender
HORN Horn Relay and Horn
A/C COMPAir Conditioning Enable Relay
and Compressor
RR HTR/AC Rear Heater and Air Conditioning
ATC Active Transfer Case-L Van
FRT HVAC Front Heater and Air Conditioning
ENG-IOxygen Sensors, Camshaft Position
Sensor, Mass Air Flow Sensor,
Evaporative Emission Canister
Vent Solenoid
IGN-E Air Conditioning Enable Relay Coil
ECM-IFuel Injectors 1–6, Crankshaft
Position Sensot, VCM, Coil Driver
Module (EST), Ignition Coil
BLANK Not Used
RH HDLMP Right Headlamp
LH HEADLAMP Left Headlamp
5-99

Fuse/Circuit
BreakerUsage
BLANK Not Used
BLANK Not Used
DIODE-1 Air Conditioning
BLANK Not Used
BLANK Not Used
BLANK Not Used
LIGHTINGCourtesy Fuse, Power Adjust
Mirrors Fuse, Truck Body Control
Battery Fuse
BATTPower Accessory Circuit Breaker,
Stop/Hazard Fuse, Auxiliary Power
Fuse, Cigarette Lighter Fuse,
Radio Battery Fuse
IGN A Starter Relay, Ignition Switch
IGN B Ignition Switch
ABSElectronic Brake
Control Module
BLANK Not Used
RAP Radio Accessory, Power Windows
HTD MIR/RR
DEFOGRear Window Defogger,
Climate Control HeadRelays Usage
A/C RELAY Rear/Heat and Air Conditioning
UPFITTER-
ACCY RELAYUptter Accessory
STARTER
ENABLE
RELAYStarter
A/C ENABLE
RELAYAir Conditioning
HEAD LAMPS
RELAYHeadlamps
FUEL PUMP
RELAYFuel Pump
Feed Usage
AUX B Uptter Battery Feed
AUX A Uptter Accessory Feed
5-100

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer to
Part D: Recommended Fluids and Lubricants on page 6-29for more information.
Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant (R134a)
Front A/C
Front and Rear A/C2.3 lbs
3.0 lbs1.0 kg
1.4 kg
Cooling System
Without Rear Heater
With Rear Heater13.5 quarts
16.5 quarts12.8 L
15.6 L
Differential Fluid
Front Axle
Rear Axle2.6 pints
3.5 pints1.2 L
1.7 L
Engine Oil with Filter 4.5 quarts 4.3 L
Fuel Tank 27.0 gallons 101.8 L
Transmission Fluid (Drain and Rell) 5.0 quarts 4.7 L
Wheel Nut Torque 140 ft lb 190Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual. Recheck the uid level after lling. See refrigerant charge label under the hood for charge capacity
information and requirements.
5-101

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-12.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chang, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the oor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-26.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-28

A
Accessory Power Outlets.................................3-17
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-70
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-94
Air Cleaner/Filter, Engine.................................5-21
Air Conditioning..............................................3-19
Airbag
Readiness Light..........................................3-26
Airbag Sensing and Diagnostic Module (SDM)....7-10
Airbag System................................................1-63
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-70
How Does an Airbag Restrain?......................1-68
Servicing Your Airbag-Equipped Vehicle..........1-69
What Makes an Airbag Inate?......................1-67
What Will You See After an Airbag Inates?....1-68
When Should an Airbag Inate?....................1-66
Where Are the Airbags?...............................1-65
All-Wheel Drive...............................................5-47
All-Wheel Drive (AWD) System.........................2-23
All-Wheel-Drive Service Light............................3-34
AM-FM Radio.................................................3-40
Antenna, Fixed Mast.......................................3-50
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-29Appearance Care............................................5-84
Aluminum Wheels........................................5-90
Care of Safety Belts....................................5-87
Chemical Paint Spotting...............................5-91
Cleaning Exterior Lamps/Lenses....................5-88
Fabric/Carpet..............................................5-85
Finish Care.................................................5-88
Finish Damage............................................5-91
Glass Surfaces............................................5-87
Instrument Panel.........................................5-87
Interior Plastic Components...........................5-87
Leather......................................................5-87
Sheet Metal Damage...................................5-91
Tires..........................................................5-90
Underbody Maintenance...............................5-91
Vehicle Care/Appearance Materials................5-92
Vinyl..........................................................5-86
Washing Your Vehicle...................................5-88
Weatherstrips..............................................5-88
Windshield and Wiper Blades........................5-89
Ashtrays........................................................3-18
Audio System(s).............................................3-39
AM-FM Radio.............................................3-40
Care of Your CD Player...............................3-50
Care of Your CDs........................................3-50
Fixed Mast Antenna.....................................3-50
Radio with CD............................................3-42
Rear Seat Audio (RSA)................................3-46
1

Child Restraints (cont.)
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-54
Older Children.............................................1-38
Securing a Child Restraint Designed for
the LATCH System...................................1-56
Securing a Child Restraint in a
Center Rear Seat Position.........................1-58
Securing a Child Restraint in a
Rear Outside Seat Position........................1-57
Securing a Child Restraint in the
Right Front Seat Position..........................1-60
Top Strap...................................................1-50
Top Strap Anchor Location............................1-52
Where to Put the Restraint...........................1-49
Cigarette Lighter.............................................3-18
Cleaning
Aluminum Wheels........................................5-90
Exterior Lamps/Lenses.................................5-88
Fabric/Carpet..............................................5-85
Finish Care.................................................5-88
Glass Surfaces............................................5-87
Instrument Panel.........................................5-87
Interior Plastic Components...........................5-87
Leather......................................................5-87
Tires..........................................................5-90
Underbody Maintenance...............................5-91
Vinyl..........................................................5-86
Washing Your Vehicle...................................5-88Cleaning (cont.)
Weatherstrips..............................................5-88
Windshield and Wiper Blades........................5-89
Climate Control System...................................3-19
Outlet Adjustment........................................3-21
Rear Air Conditioning System........................3-22
Rear Heating System...................................3-21
Comfort Guides, Rear Safety Belt.....................1-35
Compact Spare Tire........................................5-84
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-38
Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-19
Cooling System..............................................5-30
Cruise Control Lever.......................................3-11
Customer Assistance Information
Courtesy Transportation.................................. 7-8
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-6
Reporting Safety Defects to
General Motors........................................7-12
Reporting Safety Defects to the
Canadian Government..............................7-11
Reporting Safety Defects to the
United States Government.........................7-11
3

Q
Questions and Answers About Safety Belts.........1-22
R
Radiator Pressure Cap....................................5-28
Radios..........................................................3-39
AM-FM Radio.............................................3-40
Care of Your CD Player...............................3-50
Care of Your CDs........................................3-50
Radio with CD............................................3-42
Rear Seat Audio..........................................3-46
Setting the Time for Radios with
HR and MN Buttons.................................3-40
Setting the Time for Radios with the
Set Button..............................................3-40
Theft-Deterrent............................................3-48
Understanding Reception..............................3-50
Rear Air Conditioning System...........................3-22
Rear Axle......................................................5-48
Locking........................................................ 4-8
Rear Doors....................................................2-11
Rear Heating System......................................3-21
Rear Safety Belt Comfort Guides......................1-35Rear Seat Audio (RSA)....................................3-46
Rear Seat Operation......................................... 1-7
Rear Seat Passengers, Safety Belts..................1-31
Rearview Mirrors.............................................2-28
Reclining Seatbacks.......................................... 1-4
Recreational Vehicle Towing.............................4-34
Remote Keyless Entry System............................ 2-3
Remote Keyless Entry System, Operation............ 2-4
Removing the Flat Tire and Installing the
Spare Tire..................................................5-76
Removing the Spare Tire and Tools...................5-73
Replacement Bulbs.........................................5-56
Reporting Safety Defects
Canadian Government..................................7-11
General Motors...........................................7-12
United States Government............................7-11
Restraint System Check
Checking Your Restraint Systems...................1-70
Replacing Restraint System Parts
After a Crash..........................................1-71
Restraint Systems
Checking....................................................1-70
Replacing Parts...........................................1-71
Retained Accessory Power (RAP)......................2-18
Right Front Passenger Position, Safety Belts......1-31
10