2005 CHEVROLET ASTRO CARGO VAN air condition

This vehicle has one
double-sided key for the
ignition and door locks. It
will t with either side up.
When a new vehicle is delivered, the dealer
provides the owner with a pair of identical keys
and a bar-coded tag.
The bar-coded tag has a code on it that tells your
dealer or a qualied locksmith how to make extra keys.
Keep this tag in a safe place. If you lose your keys,
you’ll be able to have new ones made easily using
this tag.
Notice:If you ever lock your keys in your vehicle,
you may have to damage the vehicle to get in.
Be sure you have spare keys.
If you ever do get locked out of your vehicle, call
GM Roadside Assistance Center. SeeRoadside
Assistance Program on page 7-5.Remote Keyless Entry System
If equipped, the keyless entry system operates on a
radio frequency subject to Federal Communications
Commission (FCC) Rules and with Industry Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modications to this system by other than
an authorized service facility could void authorization to
use this equipment.
2-3

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-6
Turn Signal/Multifunction Lever.........................3-7
Turn and Lane-Change Signals........................3-8
Headlamp High/Low-Beam Changer..................3-9
Flash-to-Pass.................................................3-9
Windshield Wipers..........................................3-9
Windshield Washer.......................................3-10
Cruise Control..............................................3-11
Exterior Lamps.............................................3-14
Headlamps on Reminder................................3-15
Daytime Running Lamps (DRL).......................3-15
Automatic Headlamp System..........................3-16
Instrument Panel Brightness...........................3-17
Dome Lamps...............................................3-17
Entry Lighting...............................................3-17
Exit Lighting.................................................3-17
Battery Run-Down Protection..........................3-18
Accessory Power Outlets...............................3-18
Ashtrays and Cigarette Lighter........................3-18Climate Controls............................................3-19
Climate Control System.................................3-19
Outlet Adjustment.........................................3-21
Rear Heating System....................................3-22
Rear Air Conditioning System.........................3-22
Warning Lights, Gages, and Indicators............3-24
Instrument Panel Cluster................................3-25
Speedometer and Odometer...........................3-26
Trip Odometer..............................................3-26
Safety Belt Reminder Light.............................3-26
Airbag Readiness Light..................................3-27
Charging System Light..................................3-28
Voltmeter Gage............................................3-28
Brake System Warning Light..........................3-29
Anti-Lock Brake System Warning Light.............3-30
Engine Coolant Temperature Gage..................3-30
Malfunction Indicator Lamp.............................3-31
Oil Pressure Gage........................................3-34
Security Light...............................................3-35
Highbeam On Light.......................................3-35
Service All-Wheel Drive Light.........................3-35
Tow/Haul Mode Light....................................3-36
Check Gages Warning Light...........................3-36
Fuel Gage...................................................3-37
Low Fuel Warning Light.................................3-37
Section 3 Instrument Panel
3-1

The main components of your instrument panel are the following:
A. Exterior Lamps. SeeExterior Lamps on page 3-14.
B. Instrument Panel Brightness Control. See
Instrument Panel Brightness on page 3-17.
C. Turn Signal/Multifunction Lever. SeeTurn
Signal/Multifunction Lever on page 3-7.
D. Hazard Warning Flasher Button. SeeHazard
Warning Flashers on page 3-6.
E. Shift Lever. SeeAutomatic Transmission Operation
on page 2-20.
F. Ignition Switch. SeeIgnition Positions on page 2-17.
G. Rear Defogger Button. SeeClimate Control
System on page 3-19.
H. Climate Control System. SeeClimate Control
System on page 3-19.
I. Rear Air Conditioning Control. SeeRear Air
Conditioning System on page 3-22.
J. Rear Heater Control. SeeRear Heating System on
page 3-22.K. Rear Window Washer/Wiper Switch. SeeTurn
Signal/Multifunction Lever on page 3-7.
L. Ashtray. SeeAshtrays and Cigarette Lighter on
page 3-18.
M. Dome Override Button. SeeDome Lamps on
page 3-17.
N. Hood Release. SeeHood Release on page 5-10.
O. Cigarette Lighter. SeeAshtrays and Cigarette Lighter
on page 3-18.
P. Audio System(s). SeeAudio System(s) on
page 3-40.
Q. Front Storage Compartment. SeeStorage Areas on
page 2-33.
R. Accessory Power Outlets. SeeAccessory Power
Outlets on page 3-18.
3-5

H(Vent):This mode directs air to the instrument
panel outlets.
6(Floor):This mode directs most of the air to the
oor outlets with some air directed to the outboard
outlets (for the side windows) and some air directed to
the windshield.
A/C (Air Conditioning):This setting brings in outside
air, cools and dehumidies it.
MAX A/C (Maximum Air Conditioning):This setting
cools the air the fastest, by recirculating the inside air.
The right knob can also be used to select the defrost
mode. Information on defogging and defrosting can be
found later in this section.
9(Fan):Turn the left knob clockwise or
counterclockwise to increase or decrease the fan speed.
Temperature Control:Turn the center knob clockwise
or counterclockwise to increase or decrease the
temperature inside your vehicle.
Defogging and Defrosting
Turn the right knob to select the defog or defrost mode.
-(Floor/Defog):With this setting, the outside air
comes out of both the oor and defroster outlets. Adjust
the temperature knob for warmer or cooler air. The
air conditioning compressor may operate in this setting
to dehumidfy the air.
1(Defrost):This setting operates the defroster. Most
of the air comes out near the windshield, with some
going to the oor outlets and front side windows. The air
conditioning compressor may operate in this setting to
dehumidify the air.
The bi-level setting is useful for cold weather with a
large number of passengers or very humid conditions to
help keep the windshield clear. Use defrost to remove
fog or ice from the windshield quickly in extremely
cold conditions. The temperature knob should be in the
red area and the fan control toward high.
Rear Window Defogger
The rear window defogger uses a warming grid to
remove fog or frost from the rear window.
The rear window defogger will only work when the
ignition is in RUN.
3-20

Rear Heating System
Your vehicle may have a rear heating system that
allows you to adjust the amount of air owing into the
rear of the vehicle, from the front seating area. This
feature works with the main climate control system in
your vehicle.
The thumbwheel for this system is located to the right of
the audio system.
Turn the thumbwheel up or down to increase or
decrease the amount of heated air sent to the rear
seating area.
Rear Air Conditioning System
Your vehicle may have a rear air conditioning system
that allows you to adjust the fan speed in the rear
seating area, from the front seating area. This feature
works with the main climate control system in your
vehicle.
The thumbwheel for this system is located to the right of
the controls for the climate control system.
Turn the thumbwheel up or down to increase or
decrease the amount of cooled air sent to the rear
seating area.
3-22

To direct the airow to the rear seating area, use the
right knob located on the main climate control panel.
Generally the upper outlets are used for air conditioning
and the oor outlets are used for heating.
9(Fan):Move the thumbwheel up or down to HIGH,
MED (Medium) or LOW to increase or decrease the
fan speed in the rear seating area. Move the
thumbwheel to OFF to turn off the fan.To increase or decrease the temperature for the entire
vehicle, use the center knob located on the main
climate control panel.
The air conditioning system on the main climate control
panel must be turned on to direct cooled air to the
rear of the vehicle. If it is not on, then the temperature
in the rear of the vehicle will remain at cabin
temperature.
Be sure to keep the area under the front seats clear of
any objects so that the air inside of your vehicle can
circulate effectively.
For information on how to use the main climate control
system, seeClimate Control System on page 3-19.
For information on ventilation, seeOutlet Adjustment on
page 3-21.
3-23

Charging System Light
This light should come on
briey when you turn on
the ignition, before starting
the engine, as a check
to show you it is working.
After the engine starts, the light should go out. If it stays
on or comes on while you are driving, you may have
a problem with your charging system. It could indicate a
problem with the generator drive belt, or some other
charging system problem. Have it checked right away.
Driving while this light is on could drain your battery.
If you must drive a short distance with this light
on, it helps to turn off all your accessories, such as the
radio and air conditioner.
Voltmeter Gage
When your engine is not
running, but the ignition is
on (in the RUN position),
the gage shows your
battery’s state of charge
in DC volts.
When the engine is running, the gage shows the
condition of the charging system. Readings between the
low and high warning zones indicate the normal
operating range.
Readings in the low warning zone may occur when a
large number of electrical accessories are operating in
the vehicle and the engine is left at an idle for an
extended period. This condition is normal since the
charging system is not able to provide full power
at engine idle. As engine speeds are increased, this
condition should correct itself as higher engine speeds
allow the charging system to create maximum power.
3-28

This light should come on, as a check to show you it is
working, when the ignition is on and the engine is
not running. If the light does not come on, have it
repaired. This light will also come on during a
malfunction in one of two ways:
Light Flashing— A misre condition has been
detected. A misre increases vehicle emissions
and may damage the emission control system on
your vehicle. Diagnosis and service may be
required.
Light On Steady— An emission control system
malfunction has been detected on your vehicle.
Diagnosis and service may be required.
If the Light Is Flashing
The following may prevent more serious damage to
your vehicle:
Reducing vehicle speed
Avoiding hard accelerations
Avoiding steep uphill grades
If you are towing a trailer, reduce the amount of
cargo being hauled as soon as it is possible
If the light stops ashing and remains on steady, see “If
the Light Is On Steady” following.If the light continues to ash, when it is safe to do so,
stop the vehicle. Find a safe place to park your vehicle.
Turn the key off, wait at least 10 seconds and restart
the engine. If the light remains on steady, see “If
the Light Is On Steady” following. If the light is still
ashing, follow the previous steps, and see your dealer
for service as soon as possible.
If the Light Is On Steady
You may be able to correct the emission system
malfunction by considering the following:
Did you recently put fuel into your vehicle?
If so, reinstall the fuel cap, making sure to fully install
the cap. SeeFilling the Tank on page 5-7. The
diagnostic system can determine if the fuel cap has
been left off or improperly installed. A loose or missing
fuel cap will allow fuel to evaporate into the atmosphere.
A few driving trips with the cap properly installed
should turn the light off.
Did you just drive through a deep puddle of water?
If so, your electrical system may be wet. The condition
will usually be corrected when the electrical system
dries out. A few driving trips should turn the light off.
Have you recently changed brands of fuel?
If so, be sure to fuel your vehicle with quality fuel. See
Gasoline Octane on page 5-5. Poor fuel quality will
cause your engine not to run as efficiently as designed.
3-32