2005 CHEVROLET ASTRO CARGO VAN automatic transmission

Also look for any opened or broken airbag coverings,
and have them repaired or replaced. (The airbag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Windshield and Wiper Blades on page 5-87.
Spare Tire Check
At least twice a year, after the monthly ination check of
the spare tire determines that the spare is inated to
the correct tire ination pressure, make sure that
the spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrench to tighten the cable. SeeChanging a Flat Tire
on page 5-70.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-29.
Automatic Transmission Check
Check the transmission uid level; add if needed. See
Automatic Transmission Fluid on page 5-23. A uid loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specied in Part D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel
door, and rear compartment hinges, latches, and locks
including interior glove box and console doors, hood
latch assembly, secondary latch, pivots, spring anchor,
release pawl, and any moving seat hardware.
Lubricate the hood safety lever pivot and prop rod pivot.
Part D tells you what to use. More frequent lubrication
may be required when exposed to a corrosive
environment.
6-25

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-23.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The vehicle
should start only in PARK (P) or NEUTRAL (N).
If the vehicle starts in any other position, your
vehicle needs service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-23.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to RUN, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), your vehicle needs service.
6-26

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
The ignition should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-27

Usage Fluid/Lubricant
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037).
Front AxleSAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849).
Usage Fluid/Lubricant
Rear AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455)
meeting GM Specication 9986115.
Transfer CaseAUTO-TRAK II Fluid (GM Part No.
U.S. 12378508, in Canada
10953626).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring
Anchor and
Release PawlLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Hood and
Door HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
6-30

Audio System(s) (cont.)
Fixed Mast Antenna.....................................3-51
Radio with CD............................................3-43
Rear Seat Audio (RSA)................................3-47
Setting the Time for Radios with HR
and MN Buttons.......................................3-41
Setting the Time for Radios with the Set
Button....................................................3-41
Theft-Deterrent Feature................................3-49
Understanding Radio Reception.....................3-51
Automatic Headlamp System............................3-16
Automatic Transmission
Fluid..........................................................5-23
Operation...................................................2-20
B
Battery..........................................................5-40
Run-Down Protection...................................3-18
Before Leaving on a Long Trip.........................4-20
Bench Seat..................................................... 1-6
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-23
System Inspection.......................................6-29
System Warning Light..................................3-29Brakes..........................................................5-37
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bucket Seats, Rear.........................................1-13
Bulb Replacement...........................................5-48
Front Turn Signal and Parking Lamps.............5-52
Halogen Bulbs............................................5-48
Replacement Bulbs......................................5-54
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-52
Buying New Tires...........................................5-65
C
California Fuel.................................................. 5-5
Canadian Owners................................................ ii
Capacities and Specications............................5-99
Carbon Monoxide...........................2-26, 4-23, 4-34
Care of
Safety Belts................................................5-86
Your CD Player...........................................3-51
Your CDs ...................................................3-51
Center Rear Passenger Position, Safety Belts.....1-30
Chains, Tire...................................................5-68
Charging System Light....................................3-28
2

Engine (cont.)
Fuel Regulator............................................2-19
Oil .............................................................5-13
Overheating................................................5-28
Starting......................................................2-18
Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................. 7-9
Exit Lighting...................................................3-17
Extender, Safety Belt.......................................1-33
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-21
Finish Damage...............................................5-89
Fixed Mast Antenna........................................3-51
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-69
Flat Tire, Changing.........................................5-70
Flat Tire, Storing.............................................5-80Fluid
Automatic Transmission................................5-23
Power Steering...........................................5-35
Windshield Washer......................................5-36
Front Axle......................................................5-47
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-37
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-37
Regulator...................................................2-19
System Inspection.......................................6-28
Fuses
Fuses and Circuit Breakers...........................5-93
Instrument Panel Fuse Block.........................5-93
Underhood Fuse Block.................................5-96
Windshield Wiper.........................................5-92
5

Tires (cont.)
Tire Terminology and Denitions....................5-59
Uniform Tire Quality Grading.........................5-66
Wheel Alignment and Tire Balance.................5-67
Wheel Replacement.....................................5-67
When It Is Time for New Tires......................5-64
Top Strap......................................................1-46
Top Strap Anchor Location...............................1-48
Tow/Haul Mode...............................................2-22
Tow/Haul Mode Light.......................................3-36
Towing
Recreational Vehicle.....................................4-34
Towing a Trailer..........................................4-34
Your Vehicle...............................................4-34
Transmission
Fluid, Automatic...........................................5-23
Transmission Operation, Automatic....................2-20
Trip Odometer................................................3-26
Turn and Lane-Change Signals.......................... 3-8
Turn Signal/Multifunction Lever........................... 3-7U
Understanding Radio Reception........................3-51
Uniform Tire Quality Grading............................5-66
V
Vehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Loading......................................................4-28
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders.................................................... 7-9
Vehicle Identication
Number (VIN).............................................5-91
Service Parts Identication Label...................5-91
Ventilation Adjustment......................................3-21
Visors...........................................................2-15
Voltmeter Gage..............................................3-28
13