VEHICLE MAINTENANCE
247
It is however wise to remember that
Programmed Maintenance does not com-
pletely cover all the car’s requirements:
also in the initial period before the
20,000 km service coupon and later,
between one coupon and another, ordi-
nary care is still necessary such as for
example routinely checking and topping
up the level of fluids, checking the tyre
pressure, etc...
IMPORTANTThe Programmed Mainte-
nance coupons are specified by the Manu-
facturer. The failure to have them carried out
may invalidate the warranty.
The Programmed Maintenance service is
carried out by all Alfa Romeo Authorised
Services, at pre-established times.If during each operation, in addition to
the ones programmed, the need arises for
further replacements or repairs, these may
be carried out only with the explicit agree-
ment of the customer.
IMPORTANTYou are advised to con-
tact Alfa Romeo Authorised Services in the
event of any minor operating faults, with-
out waiting for the next service coupon. SCHEDULED
SERVICING
Correct maintenance is determined in
ensuring long vehicle life under the best
conditions.
This is why Alfa Romeo has programmed
a series of checks and maintenance oper-
ations every 20,000 km.
IMPORTANTOn versions fitted with
reconfigurable multifunction display, at
2000 km from the maintenance deadline,
the display will show “REFER TO SERVICE
MANUAL” which is shown again turning
the ignition key to MAR, every 200 km.
For further details, see “Service” in the
“Reconfigurable multifunction display”.
V V
E E
H H
I I
C C
L L
E E
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
VEHICLE MAINTENANCE
248
SCHEDULED MAINTENANCE PROGRAMME
20 40 60 80 100 120 140 160 180Thousands of km
Check tyre conditions/wear and adjust pressure if necessary
Check operation of lighting system (headlights, direction indicators, hazard warning
lights, boot, passenger compartment, glovebox lights, warning lights, etc..)
Check operation of windscreen washer system, adjust spray jets
Check position/wear of windscreen/rearscreen wiper blades
Check operation of front disk brake pad wear indicator
Check wear conditions of rear disk brake pads
Sight check the conditions of: body exterior, underbody protection, stiff pipes
and hoses (exhaust - fuel supply - brakes), rubber parts
(boots - sleeves - bushes etc..)
Check for bonnet and boot lock cleanness, lever cleanness and lubrication
Sight check for accessory drive belt conditions
Check handbrake lever stroke adjustment
Check antievaporation system (petrol versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (JTD versions)
Top up fluid levels (engine coolant, brakes, windscreen washer, battery, etc..)
Check and if necessary top up the Selespeed automatic transmission oil level
(2.0 JTS versions)
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VEHICLE MAINTENANCE
250
ADDITIONAL
OPERATIONS
Every 1000 kmor before long jour-
neys, check and if necessary top up:
– engine coolant fluid level
– brake/hydraulic clutch control fluid
level
– power steering fluid level
– windscreen and headlamp washer
fluid level
– tyre pressure and conditions.
Every 3000 kmcheck and if necessary
top up the engine oil level.
The use of FL Seleniaproducts is rec-
ommended which have been designed
and made expressly for Alfa Romeo cars
(see “Refuelling” in the “Technical
Specifications” chapter).
ANNUAL INSPECTION
PROGRAMME
For cars with an annual mileage
of below 20,000 km (for exam-
ple about 10,000 km) the follow-
ing yearly inspection programme
is advised:
– Check tyre conditions/wear and if
necessary adjust the pressure (including
spare wheel)
– Check operation of lighting system
(headlights, direction indicators, hazard
warning lights, boot, passenger compart-
ment, glovebox lights, warning lights,
etc.)
– Check operation of windscreen wiper
system, spray jet adjustment
– Check position/wear of windscreen
– Check front disk brake pad conditions
and wear– Sight check for conditions of: engine,
gearbox, transmission, pipes (exhaust -
fuel supply - brakes), rubber parts (boots
- sleeves - bushes etc..), brake and fuel
supply system hoses
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication
– Check battery charge
– Sight check for conditions of various
drive belts
– Check and if necessary top up fluid
levels (engine coolant, brakes, wind-
screen washer, battery etc. )
– Change engine oil and engine oil filter
– Change pollen filter.
VEHICLE MAINTENANCE
264
Incorrect pressure causes abnormal tyre
wear:
(A): Normal pressure: tread evenly
worn.
(B): Low pressure: tread particularly
worn at the edges.
(C): High pressure: tread particularly
worn in the centre.
Tyres should be changed when the tread
thickness is reduced to 1,6 mm.
In any case follow local regulations.
You are also reminded that services with
high current absorption switched on by the
user, such as for example: baby bottle
warmers, vacuum cleaner, mobile phone,
mini fridge, etc., quicken the battery
draining processif they are turned on
with the engine off or running at idle
speed.
IMPORTANT When installing addi-
tional systems on the vehicle, bear in
mind that improper branches on connec-
tions of the vehicle wiring are dangerous,
particularly if safety devices are involved.
WHEELS AND TYRES
TYRE PRESSURE
Check the tyre pressure of every wheel,
including the spare, every two weeks and
before a long journey. The pressure should
be checked with the tyre rested and cold.
It is normal for the pressure to increase
when the car is in use; for the correct tyre
inflation pressure, see “Wheels” in the
“Technical Specifications” chapter.
Battery
60 Ah
70 AhMaximum permissible
loadless absorption
36 mA
42 mA
The maximum absorption of all the
accessories (standard and fitted after-
wards) should be 0,6 mA x Ah (of the bat-
tery), as shown in the following table:
fig. 14
A0A0225b
VEHICLE MAINTENANCE
265
Alloy rim painting
involving temperatures
exceeding 150 °C should
be avoided since wheel mechani-
cal characteristics could be
impaired.Do not cross switch the
tyres, moving them from
the right of the car to the
left and vice versa.Excessive low pressure
causes overheating of the
tyre with the possibility
of serious damage to it.Remember that vehicle
road holding also depends
on correct tyre inflation
pressure.
RUBBER HOSES
As far as the brake system and fuel sup-
ply rubber hoses are concerned, carefully
follow the Scheduled Maintenance
Programme. Indeed, ozone, high temper-
atures and the prolonged lack of fluid in
the system may cause hardening and
cracking of the hoses, with possible leaks.
Careful control is therefore necessary. IMPORTANTS
– Where possible, avoid sudden brak-
ing, tyre squealing starts, violent bumps
against kerbs, potholes or obstacles of var-
ious kinds. Prolonged driving on rough
roads may damage the tyres;
– Routinely check the tyres for cuts on
the sides, swellings or uneven tread wear.
If necessary contact Alfa Romeo
Authorised Services;
– Avoid overloading the vehicle when
travelling: this may cause serious damage
to the wheels and tyres;
– If a tyre is punctured, stop immedi-
ately and change it to avoid damage to
the tyre itself, the rim, suspensions and
steering system;
– Tyres age even if they are not used
much. Cracks in the tread rubber are a
sign of aging. In any case, if the tyres
have been on the vehicle for over 6 years,
they should be checked by specialised per-
sonnel, to see if they can still be used.
Also remember to check the compact
spare wheel;
– In case of replacement, always fit new
tyres, avoiding those of dubious origin;
TYRE INFLATION PRESSURES COLD
TECHNICAL SPECIFICATIONS
279
PERFORMANCE
1.8 T. SPARK2.0 JTS 2.0JTS 3.2 V6JTD16VSelespeed
Maximum speed in km/h 200 216 216 243 209
With the tyre hot the inflating pressure should be +0,3 bar compared with the specified rating
With winter tyres the inflation pressure should be +0,2 bar compared with the specified rating
Tyres
195/60 R15bar
205/60 R15bar
205/55 R16bar
205/55 ZR16bar
215/45 R17bar
225/45 ZR17bar
225/40 ZR18bar
Compact spare wheel
125/80 R15barreduced load
front rear
2.2 2.2
2.3 2.3
2.3 2.3
2.3 2.3
2.4 2.3
2.5 2.4
2.5 2..4
4.2full load
front rear
2.5 2.5
2.6 2.6
2.6 2.6
2.6 2.6
2.7 2.6
2.8 2.7
2.8 2.7
4.2
INDEX
295
Steering lock .............................. 15
Steering system
- adjustment lever ..................... 22
- technical specifications ............. 275
Steering wheel
- adjustment lever ..................... 22
- horn control ........................... 52
Sun visors .................................. 143
Suspensions (specifications) ......... 275
Tailgate
- opening from inside .......... 124-145
- opening with remote control 8-145
Technical specifications......... 271
Tools ......................................... 214
Towing the car ............................ 244
Towing trailers ............................ 205
Transmission ............................... 274
Tyres
- correct reading ....................... 276
- FIX&GO automatic .................. 217
- in the event of a puncture ........ 212
- inflating pressure .............. 279-304
- snow chains ........................... 208- types of tyres and rims ............ 278
- wear ..................................... 264
- winter ................................... 208
VDC system .............................. 152
Vehicle maintenance............. 247
Volumetric protection ................... 13
Warning lights .......................... 85
Washing the car
- engine compartment ............... 269
- exterior ................................. 268
- interior .................................. 270
Weights ..................................... 280
Wheels
- FIX&GO automatic .................. 217
- geometry .............................. 276
- replacement ........................... 214
- snow chains ........................... 208
- tyre inflating pressure ........ 279-304
- tyres and rims ........................ 278
- warnings ......................... 212-213
Windscreen washer
- operation ............................... 47- spray jets .............................. 267
Windscreen wiper
- blade replacement .................. 266
- operation ............................... 47
- rain sensor ............................. 48
- spray jets .............................. 266
TYRE INFLATION PRESSURES COLD
ENGINE OIL REPLEACEMENT
Oil sump and filter (1.8 T. SPARK - 2.0 JTS) ...................... litres 4.4
Oil sump and filter (3.2
V6) ............................................. litres 5.9
Oil sump and filter (JTD
16V)............................................ litres 4.5
Do not discard used oil in the environment.
REFUELLING
Fuel tank capacity .......................................................... litres 63
Reserve ......................................................................... litres 7
For cars with petrol engine, only use unleaded petrol with over 95 R.O.N.
For cars with diesel engine only use Diesel fuel for motor vehicles (Speci-
fication EN590)
QUALITYASSISTENZA TECNICA - INGEGNERIA ASSISTENZIALE
Largo Senatore G. Agnelli. 5 -10040 Volvera - Torino (Italia)
Fiat Auto S.p.A.
Publication no. 60431484 - 2
ndEdition - 09/2005All rights reserved. Reproduction, even in part is prohibited without written permission
from Fiat Auto S.p.A.
SERVICE
With the tyre hot the inflating pressure should be +0,3 bar compared with the specified rating
With winter tyres the inflation pressure should be +0,2 bar compared with the specified rating
Tyres
195/60 R15bar
205/60 R15bar
205/55 R16bar
205/55 ZR16bar
215/45 R17bar
225/45 ZR17bar
225/40 ZR18bar
Compact spare wheel
125/80 R15barreduced load
front rear
2.2 2.2
2.3 2.3
2.3 2.3
2.3 2.3
2.4 2.3
2.5 2.4
2.5 2.4
4.2full loadfront rear
2.5 2.5
2.6 2.6
2.6 2.6
2.6 2.6
2.7 2.6
2.8 2.7
2.8 2.7
4.2