2005 Alfa Romeo GT gearbox

GETTING TO KNOW YOUR CAR
137
PARKING THE CAR
To park the car safely it is absolutely nec-
essary to engage first gear (1) or reverse
(R) and also the handbrake if the road is
on a slope.
Turning off the engine with the car on an
uphill slope and a gear engaged, it is ab-
solutely necessary to wait for the display
showing the gear engaged to go off before
releasing the brake pedal, so that the clutch
is completely closed.
If the gearbox is in neutral (N) and want-
ing to engage a parking gear, the system
should be activated and with the foot on the
brake pedal it is necessary to engage (1)
or (R).
TOWING THE CAR
IMPORTANTFor towing the car follow
local regulations. Make sure that the gear-
box is in neutral (N) (checking that the car
moves if pushed) and tow as for a car with
normal mechanical gearbox following the
instructions given in the chapter “In an emer-
gency”.
Should it be impossible to set to neutral,
do not tow the vehicle; contact Alfa Romeo
Authorised Services.
While towing the car do
not start the engine.
BUZZER WARNINGS
The buzzer is activated when:
– reverse gear is engaged (R);
– the car is parked with the gearbox in
neutral (N); signal that can be noted turn-
ing the ignition key to STOP;
– clutch overheating occurs when moving
off;
– the car moves in the opposite direction
to the gear engaged (e.g.: the car moves
downwards with reverse gear engaged);
– the system has shifted automatically
to neutral (N) when:
no action is made on the accelerator
and/or brake pedal for at least 3 minutes;
or the brake is pressed for over 10 min-
utes;
or the driver’s door is opened and no ac-
tion is made on the accelerator and brake
for at least 1 second;
or a gearbox failure has been detected.
– In the event of gearbox failure.

IN AN EMERGENCY
211
STARTING WITH AN
AUXILIARY BATTERY
If the battery is flat (for battery with
optical hydrometer: dark colour without
green area in the centre), it is possible to
start the engine using an auxiliary battery
with the same capacity or a little higher
than the flat one.
Proceed as follows (fig. 1):
1) Remove the protective cover on the
positive battery post pressing on the open-
ing catches (front), then connect the pos-
itive terminals (+sign next to the termi-
nal) of the two batteries using a special
cable.
2) Connect the end of the second jump
lead to the negative terminal (–) of the
auxiliary battery with an earth point
Eon
the engine or gearbox of the vehicle to be
started.IMPORTANTDo not directly connect
the negative terminals of the two batter-
ies: any sparks may ignite the detonating
gas which could come out of the battery.
If the auxiliary battery is installed on
another car, avoid metal parts touching
accidentally between this car and the one
with the flat battery.
3) Start the engine.
4) When the engine has started, remove
the cables, reversing the sequence fol-
lowed for connection.
If after a few attempts the engine does
not start, do not insist but contact the near-
est Alfa Romeo Authorised Service.
fig. 1
A0A0149b
This starting procedure
must be carried out by
qualified personnel
because incorrect operations may
cause electrical discharge of con-
siderable intensity. The liquid
contained in the battery is poiso-
nous and corrosive. Avoid contact
with the skin and the eyes. Keep
naked flames and lighted ciga-
rettes away from the battery and
do not cause sparks.
Never use a battery
charger to start the
engine as this could dam-
age the electronic systems of your
vehicle, particularly the ignition
and fuel supply control units.

VEHICLE MAINTENANCE
250
ADDITIONAL
OPERATIONS
Every 1000 kmor before long jour-
neys, check and if necessary top up:
– engine coolant fluid level
– brake/hydraulic clutch control fluid
level
– power steering fluid level
– windscreen and headlamp washer
fluid level
– tyre pressure and conditions.
Every 3000 kmcheck and if necessary
top up the engine oil level.
The use of FL Seleniaproducts is rec-
ommended which have been designed
and made expressly for Alfa Romeo cars
(see “Refuelling” in the “Technical
Specifications” chapter).
ANNUAL INSPECTION
PROGRAMME
For cars with an annual mileage
of below 20,000 km (for exam-
ple about 10,000 km) the follow-
ing yearly inspection programme
is advised:
– Check tyre conditions/wear and if
necessary adjust the pressure (including
spare wheel)
– Check operation of lighting system
(headlights, direction indicators, hazard
warning lights, boot, passenger compart-
ment, glovebox lights, warning lights,
etc.)
– Check operation of windscreen wiper
system, spray jet adjustment
– Check position/wear of windscreen
– Check front disk brake pad conditions
and wear– Sight check for conditions of: engine,
gearbox, transmission, pipes (exhaust -
fuel supply - brakes), rubber parts (boots
- sleeves - bushes etc..), brake and fuel
supply system hoses
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication
– Check battery charge
– Sight check for conditions of various
drive belts
– Check and if necessary top up fluid
levels (engine coolant, brakes, wind-
screen washer, battery etc. )
– Change engine oil and engine oil filter
– Change pollen filter.

VEHICLE MAINTENANCE
256
Used engine oil and filter
contain harmful sub-
stances for the environ-
ment. Contact Alfa Romeo
Authorised Services to have the
oil and the filter changed, as they
are equipped to dispose of the
waste oil and filters respecting
nature and the law.
SELESPEED TRANSMISSION
OIL
(fig. 7)
The Selespeed transmission oil should be
checked with the vehicle on a level sur-
face and with the engine stopped and
cold.
To check the level, proceed as follows:
– turn the ignition key to MAR;
– disconnect the breather tube and
remove the cap (A) checking that the
level corresponds with the MAXmark on
the dipstick integrated with the cap;
– if the oil is below the MAXmark, top
up to reach the correct level;Do not add oil with spec-
ifications other than that
already in the gearbox.
fig. 7
A0A0197b
Used gearbox oil con-
tains dangerous sub-
stances for the environ-
ment. For changing the oil we
advise contacting Alfa Romeo
Authorised Services who are
equipped for disposing of used oil
respecting nature and the law.
Be very careful working
inside the engine com-
partment if the engine is
hot: danger of burns. Remember
that the fan may cut in if the
engine is very hot: danger of
injury.
Engine oil consumption
Max engine oil consumption is usually
400 grams every 1000 km.
During the initial period of use the
engine settles, therefore engine oil con-
sumption may be considered stabilised
only after the first 5000 ÷ 6000 km.
IMPORTANTEngine oil consumption
depends on the way of driving and the
conditions of use of the vehicle.– after refitting the cap, insert the
breather tube firmly on the housing on the
cap and turn the ignition key to STOP.

TECHNICAL SPECIFICATIONS
272
BODYWORK PAINT
IDENTIFICATION LABEL
The label (fig. 4) is on the inner left edge
of the tailgate. It contains the following in-
formation:
A. Paint manufacturer.
B. Name of colour.
C. Colour code.
D.Indication on the type of product to be
used for touching-up.
ENGINE STAMP
The engine marking is stamped on the
gearbox side of the crankcase, in corre-
spondence with the exhaust manifold.
ENGINE CODES - BODY VERSIONS
fig. 4
A0A0651b
Engine code Body versions
1.8 T. SPARKAR322005 937CXR1A 26
2.0 JTS937A1000 937CXH1A 22
2.0 JTS
932A2000 937CXHT1A 29
(For specific markets)
2.0 JTS Selespeed937A1000 937CXH11 23
3.2V6936A000 937CXP1B 25
JTD16V937A5000 937CXN1B 24B

TECHNICAL SPECIFICATIONS
274
FUEL SUPPLY
Alterations or repairs to the fuel supply system carried out incorrectly and without taking account of
the technical features of the system, may cause operating faults with the risk of fire.
TRANSMISSION
Supply
2.0 JTS
Direct electronic injection
Gearbox
Clutch
Drive
2.0 JTS
Five forward gears plus
reverse with
synchronisers for forward
speeds
Dry single disk with
hydraulic control
Front
JTD16V
Six forward gears plus
reverse
all synchronised
Dry single disk with
hydraulic control
Front
JTD16V
Common Rail direct injection
with supercharging
3.2V6
Multi Point electronic injection
3.2V6
Six forward gears plus
reverse all synchronised
Dry single disk with
hydraulic control
Front
2.0 JTS Selespeed
Five forward gears and
reverse with electronic
control
Dry single disk with
electrohydraulic control
Front
1.8 T. SPARK
Multi Point electronic
injection
1.8 T. SPARK
Five forward gears plus
reverse with
synchronisers for
forward speeds
Dry single disk with
hydraulic control
Front

TECHNICAL SPECIFICATIONS
285
UseGenuine fluids
and lubricants
TUTELA CAR
TECHNYX
TUTELA GI/A
TUTELA CAR CS SPEED
TUTELA STAR 500
TUTELA TOP 4
for Alfa Romeo
PARAFLU UP
TUTELA
PROFESSIONAL SC 35Applications
Mechanical gearbox
and differential
Power steering
Selespeed gearbox
electric control electro-
hydraulic actuator
CV joints on wheel side
Hydraulic brake and
clutch controls
Cooling circuits
Proportion:
50% water
and 50% Paraflu UP
To be used diluted or
undiluted Fluid and lubricant specifications
for correct car operation
Synthetic-based oil, grade SAE 75W-85,
that passes API GL-4 Plus specifications
Lubricant for hydrostatic transmissions that passes
"ATF DEXRON II" specifications
Special lubricant with "ATF DEXRON III" type additive
Lithium-soap-based grease with molybdenum bisulphate, NLGI 2 consistency
Synthetic fluid, F.M.V.S.S. n. 116, DOT 4, ISO 4925, SAE J-1704,
CUNA NC 956-01
Protective with antifreeze action, red colour, based
on inhibited monoethylen glycol and organic formula,
that passes CUNA NC 956-16, ASTM D 3306 specifications
Mixture of alcohol, water and surfactants CUNA NC 956-11
IMPORTANTDo not top-up or mix with products having different properties
Lubricants and greases
for transmissions
Brake fluid
Protective agent for radiators
Windscreen and
rear window washer fluid

INDEX
293
- refuelling ............................... 198
Fuel consumption ........................ 286
Fuel flap .................................... 198
Fuses ........................................ 236
Gearbox lever ............................ 127
Getting to know your car.... 6
Glass holder ......................... 141-142
Glove compartment ..................... 138
Glove compartment light
- changing bulbs ....................... 234
Handbrake ................................ 126
Hazard warning lights .................. 124
Headlamp beam adjustment ......... 148
Headlight washers ................ 49-267
Headlights
- adjustment abroad .................. 148
- beam adjustment .................... 148
- changing bulbs ................. 221-224
- compensation for tilt ......... 148-149
Headrests (front/rear) .......... 18-21Horn ......................................... 52
Hoses ........................................ 265
Ignition device ............................ 14
Ignition switch and steering lock 14-15
In an emergency..................... 210
In the event of an accident ........... 246
Inertial fuel cut off switch ............. 125
Instrument cluster ................. 53-54
Instrument lighting adjustment ...... 59
Intelligent washing (windscreen) ... 47
Interior fittings ............................ 269
Interior lighting
- boot lighting .......................... 146
- dashboard lighting (rheostat) ... 59
- front lighting .................... 138-139
- rear lighting ........................... 140
Jack ......................................... 215
Levers (steering wheel) ............... 44
Lights ........................................ 44Load limiters (seat belts) ............. 29
Low beam headlights
- changing bulbs ................. 225-228
- switching on .................... 44-45
Luggage restrainer net ................. 22
Main beam headlights
- changing bulbs ................. 226-228
- switching on .......................... 45
Maintenance
- additional operations ............... 250
- annual inspection programme ... 250
- checking levels ....................... 253
- precautions and warnings ......... 251
- scheduled maintenance ........... 247
- scheduled maintenance
programme ............................ 248
Manual heater ............................ 102
Mechanical gearbox ..................... 127
Number plate lights
- changing bulbs ........................ 231