2005 Alfa Romeo 147 ABS

IN AN EMERGENCY
202
FRONT DIRECTION
INDICATORS
(fig. 28-29)
To change the bulb, proceed as follows:
– Work in the point shown by the arrow
in order to compress the internal clip (A),
then remove the lens. To do this use the flat-
bladed screwdriver provided, protect the tip
with a soft cloth to avoid damaging the car.
– Turn the bulb holder (B) clockwise and
remove it from the lens unit.
fig. 28
A0A0454m
Front side lights(fig. 27a)
To replace the bulb, proceed as follows:
– Remove the protective cover releasing
the catches
– Using the extension (A) integral with
the bulb holder (B), withdraw the bulb hold-
er itself which is snap-fitted.
– Remove the bulb (C), pushing gently
and turning counter-clockwise.
– Change the bulb and re-insert the bulb
holder making sure that it clicks into place;
also check that the bulb is in the correct po-
sition looking at the lamp from outside.
– Refit the corrective cover correctly.Main-beam headlights
(fig. 27b)
To change the bulb, proceed as follows:
– Remove the protective cover releasing
the catches.
– Disconnect the electric connector (A).
– Release the bulb catch (B).
– Remove the bulb and replace it.
– Fit a new bulb, Fit a new bulb, mak-
ing the tabs of the metallic part coincide
with the grooves on the reflector, then hook
the bulb holder catch (B).
– Re-connect the electric connector (A).
– Refit the protective cover correctly.
fig. 27b
A0A0164m
fig. 27a
A0A0342m

IN AN EMERGENCY
214
Volumetric sensors
VDC system sensor
Steering angle sensor
EOBD system diagnosis socket
Cell phone provision
Driver’s door control unit supply
Passenger’s door control unit supply
Controls lighting
Climate control system controls lighting
Instrument cluster
Instrument cluster
Driver’s door control unit
ABS control unit
ABS control unit
Dashboard control box
Boot control unit
Air - bag control unit
Electronic injection control unit +30
Dashboard control unit15
7.5
7.5
15
15
20
20
7.5
7.5
10
10
15
7.5
50
50
15
7.5
7.5
70 F39
F42
F42
F39
F39
F47
F48
F49
F35
F37
F53
F39
F42
ABS (MAXI-FUSE)
CPL2 (MAXI-FUSE)
F39
F50
F6
CPL1 (MAXI-FUSE) 52
52
52
52
52
52
52
52
52
52
52
52
52
54
54
52
52
53
54
SERVICES FIGURE FUSE AMPERES

VEHICLE MAINTENANCE
225
IMPORTANT
Engine oil
Should prevailing use of the car be under
one of the following specially heavy condi-
tions:
– trailer or caravan towing
– dusty roads
– frequently idling engines or long distance
low speed driving or in case of a long term
inactivity
– short distances (less than 7-8 km) re-
peated and with external temperatures be-
low zero replace engine oil more frequent-
ly than required on Service Schedule.
IMPORTANT
Air cleaner
Using the car on dusty roads change the
air cleaner more frequently than specified in
the Scheduled Maintenance Programme.
For any doubts concerning the intervals be-
tween engine oil and air cleaner replacement
in relation to how the vehicle is used, con-
tact Alfa Romeo Authorised Services.IMPORTANT
Battery
It is advisable to check the battery charge,
preferably at the onset of winter, to prevent
the possibility of the electrolyte freezing.
This check should be carried out more fre-
quently if the car is used mainly for short
trips, or if it is fitted with accessories that
permanently absorb electricity even with the
ignition key removed, especially in the case
of after market accessories.
If the vehicle is used in hot climates or par-
ticularly harsh conditions it is wise to check
the level of the battery fluid (electrolyte)
more frequently than specified in the Sched-
uled Maintenance Programme.Vehicle maintenance should
be entrusted to Alfa Romeo
Authorised Services. For
routine and minor maintenance op-
erations you wish to carry out your-
self, always make sure you have the
proper equipment, genuine Alfa
Romeo spares and the necessary flu-
ids;do not however carry out these
operations if you have no experi-
ence.IMPORTANT
Pollen filter
If the vehicle is used frequently in dusty or
heavily polluted environments it is advisable
to replace the filtering element more fre-
quently; in particular it should be replaced
if a reduction of the amount of air admitted
to the passenger compartment is noted.

VEHICLE MAINTENANCE
231
To avoid damaging the
pump motor, do not use
the windscreen/rearscreen
washers when the reservoir is
empty.
IMPORTANTBrake and hydraulic clutch
fluid is hygroscopic (i.e. it absorbs moisture).
For this reason, if the car is mainly used in
areas with a high degree of atmospheric hu-
midity, the fluid should be replaced at more
frequent intervals than specified in the
Scheduled Maintenance Programme.
WINDSCREEN/REARSCREEN/
HEADLIGHT WASHER FLUID
(fig. 8)
Open the cap (A) and check the level in
the reservoir.
If necessary top up using a mixture of wa-
ter and TUTELA PROFESSIONAL SC
35fluid as follows:
– 30% of TUTELA PROFESSIONAL
SC 35and 70% water in summer;
– 50% of TUTELA PROFESSIONAL
SC 35and 50% water in winter;
– in the case of temperatures below -20°C
useTUTELA PROFESSIONAL SC 35
fluid neat.
fig. 8
A0A0242m
Theπsymbol on the con-
tainer indicates synthetic
brake fluid, distinguishing it from
the mineral kind. Using mineral flu-
ids irreversibly damages the spe-
cial braking system rubber seals.
WARNING
Brake and clutch fluid is
poisonous and highly cor-
rosive. In the event of accidental
contact, wash the parts concerned
immediately with neutral soap and
water, then rinse thoroughly. See
a doctor at once if the fluid is swal-
lowed.
WARNING
Do not travel with the
windscreen washer reser-
voir empty: the action of the wind-
screen washer is fundamental for
improving vision.
WARNING
Some commercial additives
for windscreen washers
are inflammable. The engine com-
partment contains hot components
which may set it on fire.
WARNING

VEHICLE MAINTENANCE
235
You are also reminded that services with
high current absorption switched on by the
user, such as for example: baby bottle warm-
ers, vacuum cleaner, mobile phone, mini
fridge, etc., quicken the battery draining
processif they are turned on with
the engine offor running at idle speed.
IMPORTANT When installing addition-
al systems on the vehicle, bear in mind that
improper branches on connections of the ve-
hicle wiring are dangerous, particularly if
safety devices are involved.
Battery
60 Ah
70 AhMaximum permissible
loadless absorption
36 mA
42 mA
The maximum absorption of all the ac-
cessories (standard and fitted afterwards)
should be 0.6 mA x Ah (of the battery), as
shown in the following table:CHANGING THE BATTERY
When changing the battery it should be re-
placed with another original one with the
same characteristics. If it is replaced by a
battery with different characteristics, the
maintenance intervals given in the Sched-
uled Maintenance Programme in this chap-
ter are no longer valid and for maintenance
it will be necessary to follow the battery
Manufacturer’s instructions.
USEFUL HINTS TO EXTEND
THE LIFE OF YOUR BATTERY
To avoid rapidly draining the battery and
ensure that it continues to work correctly,
the following should be noted:
– The terminals must always be firmly
tightened.
– Within reason, avoid using electrical de-
vices for a long time when the engine is
switched off (radio, hazard warning lights,
parking lights, etc.).– When the vehicle is parked in a garage,
ensure that the doors, bonnet, boot and in-
ner lids are closed properly so that the lights
do not stay on permanently.
– Before carrying out any work on the
electric system, disconnect the negative ca-
ble from the battery.
– If after buying the car, you wish to in-
stall electric accessories which require a per-
manent electric supply (alarm, voice feature,
radionavigator with satellite antitheft func-
tion etc.) or accessories that burden the elec-
tric system, contact Alfa Romeo Authorised
services whose qualified personnel, in ad-
dition to suggesting the most suitable de-
vices belonging to Lineaccessori Alfa Romeo,
will evaluate the overall electric absorption,
checking whether the vehicle’s electric sys-
tem is capable of withstanding the load re-
quired, or whether it should be integrated
with a more powerful battery. In fact, as
some of these devices continue absorbing
energy even when the ignition key is off (car
stationary, engine off), they gradually drain
the battery.

VEHICLE MAINTENANCE
236
– Do not check for current in the cables by
short-circuiting the ends.
– If electric welding is to be carried out on
the body, remember to disconnect the elec-
tronic control units, or remove them if the
work involves high temperatures.ELECTRONIC
CONTROL UNITS
With normal use of the vehicle. no partic-
ular precautions need to be taken.
In the event of work on the electric system
or emergency starting, the instructions giv-
en below must absolutely be adhered to:
– Always switch off the engine before dis-
connecting the battery from the electric sys-
tem.
– If it is necessary to charge the battery,
always disconnect it from the electric sys-
tem.
– When starting in an emergency, only
use an auxiliary battery and not a battery
charger.
– Check that the bias is correct and that
the connections between the battery and
the electric system are in efficient conditions.
– Before disconnecting or connecting the
terminals of electronic units, ensure that the
ignition key is not in the MARposition.
WHEELS AND TYRES
TYRE PRESSURE
Check the tyre pressure of every wheel, in-
cluding the spare.
The pressure should be checked with the
tyre rested and cold.
It is normal for the pressure to increase
when the car is in use. Should it become
necessary to restore the pressure with the
tyre hot, bear in mind that the pressure
should be +0.3 bar compared with the spec-
ified rating.
For the correct tyre inflation pressure, see
wheels in the “Technical Specifications”
chapter.
Alterations or repairs to
the electric system carried
out incorrectly and without taking
account of the specifications of the
system, may cause operating faults
with the risk of fire.
WARNING
Remember that vehicle
road holding also depends
on correct tyre inflation pressure.
WARNING

VEHICLE MAINTENANCE
242
CLEANING LEATHER SEATS
– Remove dried on dirt with a lightly
moistened chamois leather or cloth with-
out pressing too hard.
– Remove liquid and grease stains with
a dry absorbent cloth without rubbing. Then
wipe with a soft cloth or chamois leather
with water and neutral soap. If the stain per-
sists, use specific products, carefully follow-
ing the instructions for use.
IMPORTANTNever use alcohol. Make
sure that cleaning products do not contain
alcohol and alcohol derivatives even at low
strength.
INTERIOR PLASTIC PARTS
Use appropriate products designed to pre-
serve the appearance of components.
IMPORTANTNever use spirit or petro-
leum to clean the instrument cluster. Engine compartment
At the end of the winter the engine com-
partment should be carefully washed, with-
out directing the jet against electronic con-
trol units. Contact a specialised workshop to
have this done.
INTERIOR FITTINGS
Periodically check that water is not trapped
under the mats (due to water dripping off
shoes, umbrellas, etc.) which could cause ox-
idisation of the sheet metal.
Detergents cause water
pollution. Therefore the en-
gine compartment should
be washed in areas equipped for
collecting and purifying the liquid
used in the washing process.
IMPORTANTThe vehicle should washed
with the engine cold and the ignition key at
STOP. After washing make sure that the
various protections (e.g. rubber caps and
various covers) have not been damaged or
removed.CLEANING SEATS AND FABRIC
AND VELVET PARTS
– Use a soft brush or vacuum cleaner to
remove dust. Velvet is cleaned better if the
brush is moistened.
– Rub the seats with a sponge moistened
with a solution of water and neutral deter-
gent.
Never use inflammable
products like fuel oil ether
or rectified petrol for cleaning inside
the car. The electrostatic charges
generated when rubbing to clean
may cause fire.
WARNING
Do not keep aerosol cans in
the car. They might ex-
plode. Aerosol cans must never be
exposed to a temperature above
50°C. The temperature inside the
car exposed to the sun may go well
beyond that figure.
WARNING

TECHNICAL SPECIFICATIONS
243
IDENTIFICATION
LABEL
This (fig. 2) is to be found on the front
cross member of the engine compartment.
It contains the following information:
(A)Space for details of national ho-
mologation
(B)Space for punching the consecutive
chassis number
(C)Space available for maximum
weights authorised by various na-
tional regulations
(D)Space for version and any supple-
mentary indications to those speci-
fied(E)Space for smoke coefficient (Diesel
versions)
(F)Space for punching manufacturer’s
name.
BODYWORK LABEL
This is located in the engine bay, to one
side of the upper right shock absorber
(fig. 3) and contains:
– Type of vehicle: ZAR 937.000
– Manufacturer’s serial number (chassis
number).
IDENTIFICATION
D ATA
You are advised to note the identification
codes. The identification data stamped and
given on the labels and their position are
the following (fig. 1):
1- Identification label
2- Body label
3- Bodywork paint identification label
4- Engine label.
T T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S
fig. 1
A0A0462m
fig. 2
A0A0246m
fig. 3
A0A0247m