2004 YAMAHA YZF-R6 fuse

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Tachometer ....................................3-8
Multi-function display ......................3-8
Anti-theft alarm (optional) .............3-12
Handlebar switches ......................3-12
Clutch lever ...................................3-14
Shift pedal .....................................3-14
Brake lever ...................................3-14
Brake pedal ..................................3-15
Fuel tank cap ................................3-15
Fuel ...............................................3-16
Fuel tank breather hose ................3-17
Catalytic converter ........................3-17
Seats ............................................3-17
Helmet holders .............................3-18
Storage compartment ...................3-19
Adjusting the front fork ..................3-20
Adjusting the shock absorber
assembly ...................................3-22
Luggage strap holders ..................3-23Sidestand ..................................... 3-24
Ignition circuit cut-off system ........ 3-24
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE
AND MINOR REPAIR........................ 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing
cowlings and panels ................... 6-6
Checking the spark plugs ............... 6-8
Engine oil and oil filter cartridge ..... 6-9
Coolant ......................................... 6-12
Checking the air filter element ...... 6-16
Air intake duct .............................. 6-18
Adjusting the engine idling
speed ........................................ 6-18
Adjusting the throttle cable
free play .................................... 6-19Adjusting the valve clearance ...... 6-19
Tires ............................................. 6-19
Cast wheels ................................. 6-22
Adjusting the clutch lever
free play .................................... 6-22
Adjusting the brake pedal
position ..................................... 6-23
Adjusting the rear brake light
switch ....................................... 6-24
Checking the front and rear brake
pads .......................................... 6-24
Checking the brake fluid level ...... 6-25
Changing the brake fluid .............. 6-26
Drive chain slack .......................... 6-26
Lubricating the drive chain ........... 6-28
Checking and lubricating the
cables ....................................... 6-28
Checking and lubricating the
throttle grip and cable ............... 6-29
Checking and lubricating the
brake and shift pedals .............. 6-29
Checking and lubricating the
brake and clutch levers ............ 6-30
Checking and lubricating the
sidestand .................................. 6-30
Checking the front fork ................. 6-31
Checking the steering .................. 6-31
Checking the wheel bearings ....... 6-32
Battery ......................................... 6-32
Replacing the fuses ..................... 6-33
Replacing a headlight bulb .......... 6-355SLE1.book Page 1 Friday, August 1, 2003 4:09 PM

DESCRIPTION
2-1
2
EAU10410
Left view1. Front fork rebound damping force adjusting screw (page 3-20)
2. Front fork spring preload adjusting bolt (page 3-20)
3. Fuse box 2 (page 6-33)
4. Coolant reservoir (page 6-12)
5. Shock absorber assembly spring preload adjusting ring (page 3-22)
6. Shock absorber assembly compression damping force adjusting screw
(page 3-22)
7. Owner’s tool kit (page 6-1)
8. Shock absorber assembly rebound damping force adjusting screw
(page 3-22)
9. Shift pedal (page 3-14)10.Engine oil drain bolt (page 6-9)
11.Engine oil filter cartridge (page 6-9)
12.Front fork compression damping force adjusting screw (page 3-20)5SLE1.book Page 1 Friday, August 1, 2003 4:09 PM

DESCRIPTION
2-2
2
EAU10420
Right view1. Luggage strap holder (page 3-23)
2. Helmet holder (page 3-18)
3. Fuse box 1 (page 6-33)
4. Main fuse (page 6-33)
5. Battery (page 6-32)
6. Throttle stop screw (page 6-18)
7. Air filter element (page 6-16)
8. Front brake fluid reservoir (page 6-25)
9. Radiator cap (page 6-12)
10.Coolant drain bolt (page 6-13)
11.Engine oil filler cap (page 6-9)12.Brake pedal (page 3-15)
13.Dipstick (page 6-9)
14.Rear brake fluid reservoir (page 6-25)
5SLE1.book Page 2 Friday, August 1, 2003 4:09 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6 INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.


Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.


KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation.4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
CAUTION:
ECA10630


Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.


To charge a sealed-type (MF)
battery, a special (constant-volt-
age) battery charger is required.
Using a conventional battery
charger will damage the battery.
If you do not have access to a
sealed-type (MF) battery charg-
er, have a Yamaha dealercharge your battery.
EAU23701
Replacing the fuses The main fuse and fuse box 1 are locat-
ed under the rider seat. (See page
3-17.)
Fuse box 2 is located under panel B.
(See page 6-6.)1. Spare main fuse
2. Main fuse
3. Fuse box 1
4. Electronic fuel injection fuse
5. Parking lighting fuse
6. Spare fuse
5SLE1.book Page 33 Friday, August 1, 2003 4:09 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
6
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
CAUTION:
ECA10640
Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly afire.
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Fuse box 2
2. Headlight fuse
3. Radiator fan fuse
4. Ignition fuse
5. Signaling system fuse
6. Backup fuse (for odometer, clock and
immobilizer system)
7. Spare fuse
Specified fuses:
Main fuse:
40.0 A
Fuse box 1:
Electronic fuel injection fuse:
15.0 A
Parking lighting fuse:
10.0 A
Fuse box 2:
Headlight fuse:
20.0 A
Signaling system fuse:
15.0 A
Radiator fan fuse:
15.0 A
Ignition fuse:
15.0 A
Backup fuse:
10.0 A
5SLE1.book Page 34 Friday, August 1, 2003 4:09 PM

SPECIFICATIONS
8-3
8
Electrical system:Ignition system:
DC. C.D.I.
Charging system:
A.C. magnetoBattery:Model:
GT9B-4
Voltage, capacity:
12 V, 8.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage x quantity:Headlight:
12 V, 55.0 W × 2
Tail/brake light:
LED
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 2
Licence plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LEDTurn signal indicator light:
LED
Fuel level warning light:
LED
Coolant temperature indicator light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LED
Shift timing indicator light:
LED
Fuses:Main fuse:
40.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
15.0 A
Parking lighting fuse:
10.0 A
Radiator fan fuse:
15.0 A
Electronic fuel injection fuse:
15.0 A
Backup fuse:
10.0 A
5SLE1.book Page 3 Friday, August 1, 2003 4:09 PM

INDEXAAir filter element, checking .................... 6-16
Air intake duct ....................................... 6-18
Anti-theft alarm (optional)...................... 3-12
Auxiliary light bulb, replacing ................ 6-37BBattery................................................... 6-32
Brake and clutch levers, checking
and lubricating .................................... 6-30
Brake and shift pedals, checking
and lubricating .................................... 6-29
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-14
Brake pedal ........................................... 3-15
Brake pedal position, adjusting ............. 6-23CCables, checking and lubricating .......... 6-28
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Clutch lever ........................................... 3-14
Clutch lever free play, adjusting ............ 6-22
Coolant.................................................. 6-12
Coolant temperature warning light .......... 3-5
Cowlings and panels, removing and
installing................................................ 6-6DDimmer switch ...................................... 3-13
Drive chain, lubricating.......................... 6-28
Drive chain slack ................................... 6-26EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-18
Engine oil and oil filter cartridge .............. 6-9Engine stop switch................................ 3-13
Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking .... 6-24
Front fork, adjusting .............................. 3-20
Front fork, checking .............................. 6-31
Fuel....................................................... 3-16
Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose........................ 3-17
Fuel tank cap ........................................ 3-15
Fuses, replacing ................................... 6-33HHandlebar switches .............................. 3-12
Hazard switch ....................................... 3-13
Headlight bulb, replacing ...................... 6-35
Helmet holders ..................................... 3-18
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-13IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-24
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-37
Luggage strap holders .......................... 3-23MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2
Multi-function display .............................. 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-13
Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2RRear brake light switch, adjusting ......... 6-24SSafety information ................................... 1-1
Seats ..................................................... 3-17
Shifting .................................................... 5-2
Shift pedal ............................................. 3-14
Shift timing indicator light ........................ 3-7
Shock absorber assembly, adjusting .... 3-22
Sidestand .............................................. 3-24
Sidestand, checking and lubricating...... 6-30
Spark plugs, checking ............................. 6-8
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-13
Steering, checking................................. 6-31
Storage.................................................... 7-3
Storage compartment............................ 3-19
Supporting the motorcycle .................... 6-38TTachometer ............................................. 3-8
Tail/brake light ....................................... 6-36
Throttle cable free play, adjusting ......... 6-19
5SLE1.book Page 1 Friday, August 1, 2003 4:09 PM